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Danfoss District Energy 

VI.GP.B1.02 

DKDHR

1.0     Table of contents ......................................................................................................................................................................................................................1

2.0     Safety notes ...............................................................................................................................................................................................................................2

3.0     Storage and Handling ............................................................................................................................................................................................................2

4.0     Disposal .......................................................................................................................................................................................................................................2

5.0     Diagram - Example ..................................................................................................................................................................................................................3

   5.1    H 228 / H 235 / H 242 ECL 200/P30 (with connection pipes for DHW cylinder on supply line) ........................................................3

   5.2    H 328 / H335 / H342 ECL 300/C66 (with connection pipes for DHW cylinder on supply line) ..........................................................4

   5.3    H 242 ECL 200/P30 (with connection pipes for DHW cylinder on supply line  - Customized solution with twin pump) ........5

6.0     Main components   ..............................................................................................................................................................................................................6

   6.1    H 228 ECL 200/P30 ........................................................................................................................................................................................................6

   6.1.1 Measurements  ....................................................................................................................................................................................................6

   6.1.2 Connections .........................................................................................................................................................................................................6

   6.2    H 328 ECL 300/C66 ........................................................................................................................................................................................................7

   6.2.1 Measurements .....................................................................................................................................................................................................7

   6.2.2 Connections .........................................................................................................................................................................................................7

   6.3    H 235/H 242 ECL 200/P30 ...........................................................................................................................................................................................8

   6.3.1 Measurements .....................................................................................................................................................................................................8

   6.3.2 Connections .........................................................................................................................................................................................................8

   6.4    H 335/H 342 ECL 300/C66...........................................................................................................................................................................................9 

 

    6.4.1 Measurements ....................................................................................................................................................................................................9

 

    6.4.2 Connections .........................................................................................................................................................................................................9

7.0     Mounting   ............................................................................................................................................................................................................................ 10

   7.1    Protective cardboard and film wrapping ........................................................................................................................................................... 10

   7.2    Moving substation to the installation place ..................................................................................................................................................... 10

   7.3    Removing the substation from the pallet.......................................................................................................................................................... 10

   7.4    Lifting the substation ................................................................................................................................................................................................ 10

   7.5    Mounting ....................................................................................................................................................................................................................... 11

   7.6    Variable connection possibilities .......................................................................................................................................................................... 11

   7.7    Tightening of connections ...................................................................................................................................................................................... 11

   7.8    Connection of expansion vessel ........................................................................................................................................................................... 11

   7.9    Heat meters, Fitting pieces ..................................................................................................................................................................................... 12

   7.10 Mounting of outdoor temperature sensor (S1) ............................................................................................................................................... 12

   7.11 Mounting of immersion sensor  ............................................................................................................................................................................ 13

8.0     Filling, Start-up ...................................................................................................................................................................................................................... 13

9.0     Manometer and filling ........................................................................................................................................................................................................ 14

10.0  Electrical connections ......................................................................................................................................................................................................... 14

11.0  Description .............................................................................................................................................................................................................................. 15

12.0  Heating circuit ........................................................................................................................................................................................................................ 15

  12.1  Temperature control .................................................................................................................................................................................................. 15

  12.2  Heating circuit, temperature control  ECL 200/P30 ........................................................................................................................................ 16

  12.3  Heating circuit, temperature control H 328/35/42 ECL 300/C66 ............................................................................................................... 17

  12.3.1 Differential pressure controller  ................................................................................................................................................................ 17

13.0  Circulation pump   ............................................................................................................................................................................................................. 18

  13.1  Alternative Circulation pump Grundfos Magna 25-100 ............................................................................................................................... 18

  13.2  Alternative Circulation pump Grundfos Magna-D 32-120F ........................................................................................................................ 19

14.0  Domestic hot water   ......................................................................................................................................................................................................... 20

  14.1  Domestic hot water temperature control  ......................................................................................................................................................... 20

  14.2  2-vay valve + actuator ............................................................................................................................................................................................... 20

15.0  Maintenance ........................................................................................................................................................................................................................... 21

16.0  Troubleshooting .................................................................................................................................................................................................................... 22

  16.1  Troubleshooting - Heating ...................................................................................................................................................................................... 22

  16.2  Troubleshooting - Domestic hot water ............................................................................................................................................................... 24

17.0  EC-Declaration of Conformity .......................................................................................................................................................................................... 26

1.0 Table of contents

Instructions

Kompakt H28/35/42

Summary of Contents for Kompakt H28

Page 1: ...rom the pallet 10 7 4 Lifting the substation 10 7 5 Mounting 11 7 6 Variable connection possibilities 11 7 7 Tightening of connections 11 7 8 Connection of expansion vessel 11 7 9 Heat meters Fitting...

Page 2: ...perature The stations work at a maximum supply temperature from the district heating network of 120 C and the stations work with a op erating pressure of 16 bar which may put the user at risk of burns...

Page 3: ...ve 8 Circulation pump HE P1 11 Safety valve HE 3 5 bar 13 Thermometer 14 Manometer 15 Manometer 17 Air vent 19 Connection for expansion vessel 23 Sensor pocket for heat meter 24 Fitting piece for heat...

Page 4: ...ly for DHW cylinder P3 11 Safety valve HE 3 5 bar 13 Thermometer 14 Manometer with shut off valve 15 Manometer 17 Air valve 19 Connection for expansion vessel 23 Sensor pocket for heat meter 24 Fittin...

Page 5: ...Twin pump for HE P1 11 Safety valve HE 3 5 bar 13 Thermometer 14 Manometer with shut off valve 15 Manometer 17 Air valve 19 Connection for expansion vessel 23 Sensor pocket for heat meter 24 Fitting...

Page 6: ...tated in this instruction manual Instructions for the fitted components will be supplied together with the substation 24 1 25 8 29 30 24 Primary Secundary Cylinder supply Cylinder return HE return HE...

Page 7: ...s basically as stated in this instruction manual Instructions for the fitted components will be supplied together with the substation 1 25 29 30 4 8 31 32 24 24 Primary Secundary Cylinder supply Cylin...

Page 8: ...d in this instruction manual Instructions for the fitted components will be supplied together with the substation 1 25 29 30 8 24 24 Primary Secundary Cylinder supply Cylinder return HE return HE supp...

Page 9: ...s basically as stated in this instruction manual Instructions for the fitted components will be supplied together with the substation 1 25 29 30 4 8 31 32 24 24 Primary Secundary Cylinder supply Cylin...

Page 10: ...doorposts etc The substation includes delicate components 7 3 Removing the substation from the pallet The substation is screwed on a mounting frame which is screwed on the pallet Loosen the screws poi...

Page 11: ...en the connections and take the substation into continuous use Please note that the connections may be supplied with EPDM rub ber gaskets in general connection sizes from to and incl 1 for Kompakt H s...

Page 12: ...door temperature sensor S1 The outdoor temperature sensor is delivered separately and must be mounted on site according to the enclosed illustrations The outdoor sensor is always to be mounted on the...

Page 13: ...illing Start up Electrical connections Application Sensor 1 Cylinder top Sensor 2 Cylinder bottom P17 S1 Clamp 17 16 S2 Clamp 18 16 C37 47 S6 Clamp 22 16 S5 Clamp 21 16 C67 S6 Clamp 22 16 S5 Clamp 21...

Page 14: ...system The operating pressure should never exceed 2 5 bar The safety valves open at 3 5 bar If system pressure drops dramatically within a short time heating system should be examined for leakage thi...

Page 15: ...2 Select controller mode 3 Adjust room and hot water temperature 4 Set personal day plan 5 Advantages of the ECL Card 6 Hot points 7 Definitions The documentation for the ECL Comfort controller is co...

Page 16: ...50 DN 15 50 DN 32 50 p 0 2 p 0 2 p 0 2 p 0 2 p 0 2 p 0 2 p 0 2 AVQM PN 16 AVQM PN 25 AVQMT PN 25 AVQMT AVT PN 25 ENglIsh Flow and temperature controller with integrated control valve AVQM AVQMT www d...

Page 17: ...IBC VI HB C1 00 Danfoss 5 02 1 Instructions VM2 VB2 2 way 065R9074 065R9074 DN L mm 15 65 20 70 25 75 32 100 40 110 50 130 DN L1 mm 15 131 20 142 25 159 32 196 40 196 50 228 DN L2 mm 15 139 20 154 25...

Page 18: ...eating is automatically switched off in pe riods without heat demand To prevent the pump from blocking in periods without heat demand the controller automatically switches on the pump for some minutes...

Page 19: ...Instructions for setting of pump Four control modes are available AUTO mode self regulating from one proportional pressure curve to another to optimise comfort and reduce energy consumption to a mini...

Page 20: ...e included here Before you start Installation 10 Identifying the system type 11 Mounting the ECL Comfort controller 12 Electrical connections 230 V a c 13 Electrical connections 24 V a c 14 Placing th...

Page 21: ...sed Measures after maintenance work After maintenance work and before switching the system on again Check that all screwed connections are tight Checkthatallsafetyfeatures covers thatwereremoved haveb...

Page 22: ...ions of the 2 way valve clean valve housing if required Automatic controls wrongly set or defec tive possibly power failure Check if the setting of the controller is correct see separate instructions...

Page 23: ...ing heating surface Make sure that the heat is distributed evenly across the full heating surface open all radiators and keep the radiator in the system from heating up at the bottom Higher temperatur...

Page 24: ...linder You may check the specifications of the manufacturer conc cylinder capacity Not enough pressure on the hot water Strainer in cold water meter clogged Clean strainer possibly in consultation wit...

Page 25: ...pressure controller clean the valve seat and the capillary tubes Automatic controls wrongly set Check that the controller has been cor rectly set see separate instructions Temperature sensor placed i...

Page 26: ...7 Electromagnetic compatibility Generic standard Immunity for residential commercial and light industry EN 61000 6 2 2007 Electromagnetic compatibility Generic standard Immunity industry EN 61000 6 3...

Page 27: ...27 27 Danfoss District Energy VI GP B1 02 DKDHR Instructions Kompakt H 28 35 42...

Page 28: ...Produced by Danfoss Redan A S 10 2010 Danfoss Redan A S Omega 7 S ften DK 8382 Hinnerup Phone 45 87 43 89 43 Fax 45 87 43 89 44 redan danfoss com www redan danfoss dk...

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