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Quick Start Guide | ICM/ICAD Motorized Valves - Installation, Programming, and Troubleshooting

© Danfoss | DCS (MWA) | 2016.07

DKRCI.EI.HT0.B3.22 | 520H4763 | 16

What happens in the event of a power failure?

The ICAD actuator will remain in the position it is in when power is lost.  There are two approaches to 

solving the issue:

•  Add a UPS (Uninterruptible Power Supply) device to the power wiring.  This is easily accomplished 

with the brown (-) and black (+) wires in the power cable bundle.  A UPS device is available from 

Danfoss and can provide up to 10 amps of power for up to 90 seconds in order to move the valve to 

the desired position.  Because of the high amperage, the UPS is capable of providing power to several 

ICAD actuators depending on the size of the actuator.  NOTE: The UPS is not a continuous power 

supply.  It is only meant to change the valve position once in the event of a power failure.

•  Add a solenoid valve in front of the ICM in order to stop refrigerant flow.  This is a simple solution 

provided that there is no issue associated with the additional pressure drop through the solenoid 

valve.

How much power do I need to supply to the ICAD?

The total power required depends on the ICAD size and the number of ICAD’s powered by the dc power 

supply.  The power for each ICAD is:

•  ICAD 600 (ICM 20, 25, and 32), the requirement per valve is approximately 30 watts.

•  ICAD 900 (ICM 40, 50, and 65), the requirement per valve is approximately 50 watts.

•  ICAD 1200 (ICM 100, 125, and 150) the requirement per valve is approximately 75 watts.

•  ICAD 600A (ICM 20, 25, and 32), the requirement per valve is approximately 30 watts.

•  ICAD 1200A (ICM 40, 50, 65, 100, 125, and 150) the requirement per valve is approximately 50 watts.

How can I monitor the valve position remotely?

The control wiring bundle provides for a 4 to 20 mA or 0 to 20 mA signal output with the blue (+) and 

orange (-) wires.  The signal can be sent to:

•  A remote display

•  A PLC or PC

•  Another ICAD actuator to provide the same input signal (daisy chain)

At what minimum OD%/mA will the ICAD automatically close and calibrate?

The ICAD will automatically close or be closed when the opening degree is below 3% which corresponds 

to 4.48 mA.  After it is closed it will give a few extra steps to calibrate the valve.

 

If the 4-20mA signal is lost while the valve is open, will the ICAD close the valve?

Yes, if the input signal is lost while the valve is open, the ICAD will close the valve and flash an A3 alarm 

which is for an input error.

 

How many turns/revolutions with the manual tool will fully open/close ICM valve?

•  ICM 20: 1.25 turns 

•  ICM 25: 2.5 turns 

•  ICM 32: 3 turns 

•  ICM 40: 4 turns 

•  ICM 50: 5 turns 

•  ICM 65: 5 turns 

•  ICM 100: 12.75 turns 

•  ICM 125: 15.25 turns

•  ICM 150: 18.25 turns

 

Does the ICAD make a high frequency noise?

Yes, when the ICAD is at standstill, it will generate a high frequency noise which is normal.

 

What size wire gauge is recommended to run to the ICADs?

The typical wire gauge is 22 AWG.  For power wiring, the recommended maximum lengths (for 22 AWG) 

are:

•  ICAD 600 

90 feet

•  ICAD 900    

50 feet

•  ICAD 1200  

30 feet

•  ICAD 600A      90 feet

•  ICAD 1200A     50 feet

Heavier wire gauge will allow for longer lengths of power wiring.  For example with 17 AWG,  maximum 

lengths are:

•  ICAD 600 

285 feet

•  ICAD 900 

170 feet

•  ICAD 1200     115 feet

•  ICAD 600A      285 feet

•  ICAD 1200A     170 feet

Control wire lengths can be as long as 1500 feet.

 

When running wire to the ICADs, does the wire need to be shielded?

There is no need for shielded cable; however, if used, the EMC capabilities of the ICAD will be improved.

Frequently Asked Questions

Summary of Contents for ICM 20

Page 1: ...ugh 65 the function module and top cover are one part the ICAD motor actuator the brains of the valve Actuator ICAD 600A ICAD 1200A Old ICAD 600 Old ICAD 900 Old ICAD 1200 Valve Size ICM 20 ICM 40 ICM...

Page 2: ...T0 B3 22 520H4763 2 Contents Page ICM ICAD overview 1 Identifying ICM sizes 3 1st and 2nd generation ICAD differences 4 Installation 5 Wiring the ICAD actuator 7 Electrical data 7 ICAD Programming 11...

Page 3: ...cone which forms more of a conical shape Identifying ICM sizes All ICM sizes except ICM 20 have a stainless steel ID tag located around the valve stem on the top cover which the ICAD mounts on When th...

Page 4: ...whereas the 2nd generation has the cables mounted on connectors located in the aluminum body Note The wire colors are different between the two generations and the following is a table with the differ...

Page 5: ...e a 13mm socket and to remove the ICM20 B66 ICM 20 B or ICM20 C valve seat use a 12 mm hex key ICM 25 to 65 1 to 2 1 2 valves the integrated bonnet and function module should be removed as shown in th...

Page 6: ...the bolts and torque to the following specifications 5 Install the ICAD Motor on the ICM valve The ICM valve must not be in its full opened position while the ICAD motor is calibrated with the valve...

Page 7: ...50 OFF contact impedance 100 k Digital Output 3 pcs NPN transistor output External Supply 5 24 VDC same supply as for ICAD can be used but note that galvanically isolated system will be spoiled Output...

Page 8: ...input for valve position feedback Passive 4 20 mA PLC input for valve position feedback Black Optional UPS battery back up Active 4 20 mA PLC output to control ICAD Power supply cable Control cable Te...

Page 9: ...al ICAD ICM Valve Position Feedback ICAD 2nd gen blue 24 V AC L N 1 2 3 orange ICAD 2nd gen 2010 yellow brown white 24 V 15 V 5 V COM AI 5 AI 4 AI 3 AI 2 AI 1 COM COM DI 2 DI 1 COM R120 CAN H CAN L GN...

Page 10: ...ange White Brown 24 V d c Power Supply Power Supply Black Optional UPS battery back up Wiring diagram showing ICAD digital outputs wired with customer supplied auxiliary relays NOTE The same 24 V d c...

Page 11: ...gree in unless there is an alarm or the parameter list is being viewed The display will also indicate Mod if being controlled by an analog input signal modulating mode or if being controlled by digita...

Page 12: ...setting 50 If ICM is opening and 04 33 or ICM is closing and 14 33 Low is displayed If ICM is opening and 33 If 04 66 or ICM is closing and 33 If 14 66 Med is displayed If ICM is opening and 04 67 or...

Page 13: ...32 with ICAD 600A 4 ICM 40 with ICAD 1200A 5 ICM 50 with ICAD 1200A 6 ICM 65 with ICAD 1200A 7 ICM 100 with ICAD 1200A 8 ICM 125 with ICAD 1200A 9 ICM 150 with ICAD 1200A Parameter list continued It...

Page 14: ...I1 ON If 02 3 two digits are shown 00 DI1 OFF DI2 OFF 10 DI1 ON DI2 OFF 01 DI1 OFF DI2 ON 11 DI1 ON DI2 ON DO Status for ICM closed 55 0 1 1 DO ON when OD 3 0 DO OFF DO status for ICM opened 56 0 1 1...

Page 15: ...gs on the module for ICM 25 and larger For size ICM 20 make sure valve seat is installed The valve does not appear to be moving to the correct position Check service value 51 This is the mA input from...

Page 16: ...e is approximately 50 watts How can I monitor the valve position remotely The control wiring bundle provides for a 4 to 20 mA or 0 to 20 mA signal output with the blue and orange wires The signal can...

Page 17: ...Quick Start Guide ICM ICAD Motorized Valves Installation Programming and Troubleshooting Danfoss DCS MWA 2016 07 DKRCI EI HT0 B3 22 520H4763 17...

Page 18: ...Danfoss DCS MWA 2016 07 DKRCI EI HT0 B3 22 520H4763 18 www danfoss us Industrial_Refrigeration...

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