Danfoss ET6200 Operator'S Manual Download | Manualshive

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Summary of Contents for ET6200

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Page 2: ...erman Date of revision 2022 10 17 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communi...

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Page 4: ...GmbH Robert Bosch Strasse 50 52 D 61184 Karben The following standards codes and specifications have been applied EC Directive 2006 42 EC EN ISO 12100 2010 This declaration are invalid when the machin...

Page 5: ...he machine 14 3 Machine description 15 3 1 Design and function 15 3 2 Technical data 17 4 Transport and commissioning 19 4 1 Transport 19 4 2 Intermediate storage of machine unit 20 4 3 Commissioning...

Page 6: ...al 32 8 1 Dismantling 32 8 2 Recycling 32 8 3 Consumables and waste 32 9 Annex 33 9 1 Accessories retrofittable 33 9 2 Spare parts list 34 9 2 1 Wear parts 35 9 3 Pneumatic diagram 36 9 4 Maintenance...

Page 7: ...this Operation Manual The machine unit may only be operated by staff who has read the Operation Manual has understood it has been instructed in the operation of the machine unit and has signed in the...

Page 8: ...chine unit fitters Machine unit fitters must be at least 18 years old and have completed training for the task i e they must have attended a specialist voca tional training A fitter must observe the i...

Page 9: ...1 3 Name plate The name plate is fixed on the machine back...

Page 10: ...gular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warning is supplemented by a hazard...

Page 11: ...e environments misuse of consumables and waste materials WARNING Risk for life and health Use not in compliance with the intended purpose imposes risks for life and health Consequences resulting from...

Page 12: ...f getting squeezed between the work piece and the clamping dies when closing the clamping device Keep sufficient distance to the clamping device Tilting hazard The risk of tilting mainly exists while...

Page 13: ...afety 2 4 1 Working area The working area is defined as the area 1 metre all around the ma chine shaded Keep the working area free from trip hazards Use ducts for lines and cables Provide good illumin...

Page 14: ...4 2 Warning signs on the machine Squeezing risk on the protective cover and the clamping de vice Hand injury on the cover Illegible or missing warning signs must immediately be replaced by the operato...

Page 15: ...3 Machine description 3 1 Design and function 1 Inserter cylinder 2 Hand lever 3 Hand wheel...

Page 16: ...the position is secured by means of the catch bolt 7 The protective cover 9 is closed manually before beginning with the insertion or extraction process When the protective cover 9 is closed the clam...

Page 17: ...ing area 2 Max outside up to 54 mm Pneumatic connection Power rating 7 bar Workbench Solid plane workbench with a carrying capacity of approx 500 kg We recommend industrial flooring which meets the fo...

Page 18: ...bient conditions Ambient temperature 10 o C 40 o C Air humidity 45 65 The data are theoretical computed values or values measured on a prototype Actual values may vary slightly depending on the ma chi...

Page 19: ...nually For machine weight please refer to Technical data in Section 3 WARNING Danger from falling loads Risk of injury from falling loads Do not stand under suspended loads WARNING Danger from moving...

Page 20: ...he machine onto the optionally supplied table 2 Bolt the machine on the bench Place the machine in a way so that it is easily accessible for main tenance work from all sides 3 Check the machine for da...

Page 21: ...pressure at the compressed air maintenance unit 2 and adjust to 6 bar 3 Check that the scale 3 of the compressed air maintenance unit is at the value 1 The compressed air can be enriched with standar...

Page 22: ...ination of the working area of the machine During operation Observe the safety instructions on the machine Make sure that no other persons stay in the working area Each movement of the hand must be ob...

Page 23: ...eces of permissible diameters may be used see Technical Data Skiving of the hose may be necessary before the nipple can be inserted 5 2 2 Positioning the inserter cylinder The position of the inserter...

Page 24: ...engaged properly 4 Release the catch bolt 3 and allow it to engage 5 2 3 Inserting nipples 1 Move the hand lever 3 to the BACK position 2 Open the protective cover 1 3 Select the suitable holding rin...

Page 25: ...orking area behind the protective cover 7 Close protective cover 1 8 Move the hand lever 3 to the PUSH position 9 Open protective cover 1 10 Remove the workpiece 11 Close protective cover 1 12 Move th...

Page 26: ...6 5 Use the hand wheel 4 to adjust the clamping die 5 in order to centre the hose CAUTION Risk of squeezing There is a risk of injury from the clamping device when closing the protective cover Make s...

Page 27: ...10 Close protective cover 1 11 Move the hand lever 3 to the STOP position The movement of the inserter cylinder can be stopped at any time To do this move the hand lever to the STOP position...

Page 28: ...he machine is cleaned with a steam jet or compressed air dirt and water may ingress in the machine and cause serious da mage Do not use a steam jet to clean the machine Do not use compressed air to cl...

Page 29: ...hine must be disconnected from the compressed air supply Machine out of service for mainte nance work Do not switch on Welding flame cutting and grinding work on and in the machine and its environment...

Page 30: ...seat for secure fitting X Check the holding rings for damage and wear X Compressed air system Check the compressed air maintenance unit X Check the compressed air hoses for damage and leaks X Safety e...

Page 31: ...7 Troubleshooting Error Cause Remedy Machine is not working Compressed air supply dis connected Connect compressed air Air pressure too low Check air pressure...

Page 32: ...Disconnect the machine unit from the pressure supply before dismantling and depressurise it Check the device for mechanical tension and consider it during dismantling 8 2 Recycling The machine unit c...

Page 33: ...res Please indicate the serial number of the machine for spare part or ders 9 1 Accessories retrofittable Accessories Part code Workbench TU Hard rubber wheels set 4 wheels 2 with fixing brake 778 2 P...

Page 34: ...9 2 Spare parts list Item Quantity Part code Designation 1 1 102 010 5 3 way pneumatic manual valve 2 1 PJ_PLS350 Stem actuated valve No pic ture 1 PJ_PLS100 Inserter cylinder...

Page 35: ...ing cylinder 3 1 PJ_AMHD Handle 4 1 PJ_MHW350 Hand wheel 5 2 PJ_AHC250 Hinge 6 1 715 4 Squeezing risk warning sign 7 1 716 4 Warning of hand injuries sign 8 1 102 011 Sticker UNE 10 9 1 102 012 Sticke...

Page 36: ...9 3 Pneumatic diagram...

Page 37: ...9 4 Maintenance log Machine Inserter unit Compressed air system Safety equip ment Protective screen Remark Date Signature...

Page 38: ...of the UNIFLEX machine and have been informed on all safety related details In addition I declare that I have read and under stood this Operation Manual completely City Date Name Signature City Date N...

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