Danfoss ET6100 User Manual Download

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Summary of Contents for ET6100

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Page 2: ...German Date of revision 2022 10 11 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communication of its contents to others without explicit authori zation are prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent util...

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Page 4: ...ch Strasse 50 52 D 61184 Karben The following standards codes and specifications have been applied EC Directive 2006 42 EC EMC Directive 2014 30 EC EN ISO 12100 2010 EN 60204 1 2018 UK Supply of Machinery Safety Regulations 2008 UK Electromagnetic Compatibility Regulations 2016 This declaration are invalid when the machine is modified or if unau thorized and unapproved third party components are u...

Page 5: ...3 5 Risks in case of fire 13 2 4 Safety 14 2 4 1 Working area 14 2 4 2 Emergency stop 15 2 4 3 Protection equipment 15 2 4 4 Warning signs on the machine 16 3 Machine description 18 3 1 Design and function 18 3 2 Operation and display elements 21 3 3 Technical data 22 4 Transport and commissioning 24 4 1 Transport 24 4 2 Intermediate storage of machine unit 25 4 3 Commissioning 25 4 3 1 Electrical...

Page 6: ...Skiving knife USM 10 2 EcoLine USM 10 2 37 7 Troubleshooting 39 8 Decommissioning disposal 40 8 1 Dismantling 41 8 2 Recycling 41 8 3 Consumables and waste 41 9 Annex 43 9 1 Accessories retrofittable 43 9 2 Accessories retrofittable USM 10 2 EcoLine USM 10 2 43 9 3 Accessories retrofittable USM 10 2 S 44 9 4 Spare parts list 46 9 4 1 Mechanical equipment USM 10 2 EcoLine USM 10 2 46 9 4 2 Electric...

Page 7: ...d in this Operation Manual The machine unit may only be operated by staff who has read the Operation Manual has understood it has been instructed in the operation of the machine unit and has signed in the Annex Figures may include accessories options Customer specific equipment may vary The product images shown are for reference only and may differ from the product delivered 1 1 Target groups The ...

Page 8: ...achine unit fitters Machine unit fitters must be at least 18 years old and have completed training for the task i e they must have attended a specialist voca tional training A fitter must observe the instructions in the Operation Manual must inform the owner on failures and damage Operator An operator is a person charged with and instructed in the proper op eration of the machine unit by the owner...

Page 9: ...1 3 Name plate The name plate is fixed near the power cable ...

Page 10: ... warning is supplemented by a triangular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warning is supplemented by a hazard symbol or a excla mation mark 2 2 Intended use This machine is a hose skiving machine for industrial use only sui table for skiving wire reinforced hydraulic hoses ...

Page 11: ...ronments use of impermissible skiving domes use of impermissible skiving blades skiving of workpieces with ripped out wires skiving without safety equipment misuse of consumables and waste materials WARNING Risk for life and health Use not in compliance with the intended purpose imposes risks for life and health Consequences resulting from use for other than the intended purpose shall be under the...

Page 12: ...ntre of gravity during transport 2 3 2 Risks imposed by electricity There is a risk of electrocution near the live parts Work on electric systems may only be performed by qualified electricians or instructed and trained persons under the supervi sion of a qualified electrician Deactivate the machine unit and secure it against unintentional restart before maintenance 2 3 3 Risks imposed by noise Th...

Page 13: ...kin When handling hazardous substances oils and greases the manufacturers safety instructions have to be observed Apply skin protection appropriate for the hazardous substances used 2 3 5 Risks in case of fire The operating staff has to be familiar with the location as well as with operating the fire alarm and fighting means Free access to this equipment must be ensured Use extinguishing powder in...

Page 14: ...afety 2 4 1 Working area The working area is designed as the area 1 metre all around the ma chine shaded Keep the working area free from trip hazards Use ducts for lines and cables Provide good illumination ...

Page 15: ...ency Remedy the cause of the emergency stop first before unlocking the emergency stop switch 2 4 3 Protection equipment The manually operated protection cover 3 prevents individuals from accidentally reaching into the danger area The protection cover is fit ted with a safety switch 5 The safety switch 5 is closed by the contact plug 2 when the protection cover is closed The safety ...

Page 16: ...ure of the machine Never operate the machine with a non functional safety switch The guard 1 on the protection cover prevents individuals from reaching into the skiving area when the motor is running Lift the guard 1 with the hose and guide the hose centrally through the opening onto the pin Mounted safety equipment must not be removed bypassed or avoided 2 4 4 Warning signs on the machine Crushin...

Page 17: ...Cutting risk on the skiving knives Danger from electric current at the power supply line Illegible or missing warning signs must immediately be replaced by the owner ...

Page 18: ... Main power switch 10 Change in direction of rotation switch The hose is guided manually through the guard 4 onto the centering pin 3 and held by hand during the skiving process By activating the foot pedal 5 the outside skiving tool 1 and or the inside skiving tool is rotated The skiving tool inside outside is driven by the elec tric motor 2 The selected skiving tool 1 7 skives the hose either on...

Page 19: ... outside skiving Inside skiving tool USM 10 2 EcoLine USM 10 2 The inside skiving tool consists of the pin 2 the inside skiving knife 1 and the adjusting ring 5 The skiving depth is set by turning the adjusting ring 5 The adjust ing ring is secured to the pin by the hexagon socket threaded pin 4 The skiving diameter is set by adjusting the inside skiving knife 1 The inside skiving knife is held by...

Page 20: ...tering pin 2 The cen tering pin 2 is inserted into the drive shaft and secured using the star shaped grip 3 The outside skiving knife 4 is held by the cut ting arm 6 and secured using the clamp 5 The skiving diameter is set by turning the star shaped grip 7 The diameter can be read on the adjusting scale 8 The skiving diameter only has to be set for the initial setup or after re skiving ...

Page 21: ...e in direction of rotation switch 2 Emergency stop switch main switch 3 Operation indicator lamp Turn the change in direction of rotation switch to the right for inside skiving or to the left for outside skiving 4 Socket for single foot switch ...

Page 22: ...sions L x W x H 440 x 440 x 545 mm Weight approx 35 kg Type of use Workshop Operation mode S3 60 Noise level 70 dB A Protection class IP 40 Function Tool speed 110 rpm Workpiece capacity Inside skiving 5 8ʺ 2ʺ Outside skiving 3 16ʺ 2ʺ ...

Page 23: ...00 kg We recommend industrial flooring meeting the following struc tural requirements Permanent floor loading Approx 0 07 kg mm2 Floor carrying capacity Min 1000 kg m2 Floor quality B25 Evenness Max unevenness 5 mm m Inclination max 5 mm m Ambient conditions Ambient temperature 10 o C 35 o C Air humidity 45 65 The data are theoretical computed values or values measured on a prototype Actual values...

Page 24: ...ions relating to securing loads shall be ob served during transport The machine must only be unloaded and transported with a crane When a crane is used for transport lifting gear with a sufficient length and lifting capacity has to be used For machine weight please refer to Technical data in Section 3 WARNING Danger from falling loads Risk of injury from falling loads Do not stand under suspended ...

Page 25: ...achine unit If the machine unit cannot be mounted immediately upon delivery it must be protected against Contamination Weather influences Mechanical damage The machine unit components may only be stored in closed rooms and under the following conditions temperature between 10 C and 35 C maximum air humidity 80 non condensating 4 3 Commissioning The machine is commissioned by the customer s fitter ...

Page 26: ... Train the operating staff and record training sessions in Decla ration of trained staff Section 9 WARNING Risk of injuries Machine components might loosen during transport Such com ponents might be flung out during the skiving process There is a risk of being injured Simulate the skiving process several times without a work piece Check the machine for atypical noise ...

Page 27: ...art before maintenance 1 Disconnect the power supply for the machine and secure it against unintentional restart 2 Have the power cable of the machine connected to the local mains by a qualified electrician according to the regulations of the Electricity Board The permissible voltage frequency ranges and the relevant motor protection setting are also indicated on the nameplate 3 Check rotation dir...

Page 28: ...g operation Observe the safety instructions on the machine unit Make sure that no other persons stay in the working area Use appropriate aids to handle heavy workpiece Each movement of the hand must be observed The control cabinet must be closed securely Eating drinking and smoking at the workplace is prohibited Wear close fitting clothes Do not wear watches or jewellery 5 2 Start 1 Check that the...

Page 29: ...ed WARNING Risk of squeezing There is risk of getting squeezed between the protection cover and the chassis when closing the protection cover Use the strap grip to close the protection cover On the USM 10 2 S the skiving tools are pre adjusted by the fitter 5 4 Outside skiving 1 Select the skiving direction using the change in direction of rota tion switch 2 Press and hold down the foot pedal the ...

Page 30: ...ange in direction of rota tion switch 2 Press and hold down the foot pedal the skiving tool rotates 3 Guide the hose centrally through the guard onto the pin 4 The hose is skived 5 Remove the hose through the guard 6 Release the foot pedal to stop the skiving tool ...

Page 31: ... socket threaded pin 4 on the adjusting ring 5 4 Turn the adjusting ring 5 to adjust the skiving depth to the re quired length 5 Tighten the hexagon socket threaded pin 4 on the adjusting ring 5 WARNING Cutting risk There is an acute risk of injuries to the hands when the skiving knives are adjusted Always wear protective gloves when changing the skiving knives 6 Loosen the hexagon socket threaded...

Page 32: ...the protection cover WARNING Cutting risk There is an acute risk of injuries to the hands when the skiving knives are replaced Always wear protective gloves when changing the skiving knives 3 Turn the rotating handle 5 to set the cutting arm 4 to the re quired position The value can be read on the adjusting scale 6 4 Loosen the hexagon socket cylinder bolts 3 but do not remove them 5 Adjust the ou...

Page 33: ...ce outside the machine 3 Deactivate the main power switch 1 and secure it against unin tentional restart 4 Open the protection cover 5 Empty the chip box 6 Check the machine for contamination and outside damage 7 Check the skiving knife for damage and wear 8 Remove contamination and dust using a vacuum Inform the fitter in case of damage or other irregularities ...

Page 34: ...machine may cause injuries if the hazardous situation has not yet been remedied Remedy the hazardous situation before a restart 1 Remedy the cause of the emergency stop 2 Activate the emergency stop switch 5 9 Cleaning ATTENTION Risk of damage to machinery If the machine is cleaned with a steam jet or compressed air dirt and water may ingress in the machine and cause serious da mage Do not use a s...

Page 35: ...on in Section 5 Use the lock to prevent the main switch from being switched on and also attach a sign Example text Machine unit out of service for maintenance work Do not switch on Welding flame cutting and grinding work on and in the ma chine unit and its environment must be approved in advance There is a risk of fire The machine unit must be cleaned from dust and inflammable substances Adequate ...

Page 36: ...itch Check function X Check permanently installed partitioning protection equipment and covers for completeness and correct installation X Check enclosure foot switch for completeness The enclosure protects the pedal against unintentional activation X Warning signs on machine Check legibility see Warning signs on the machine in Section 2 X Protective screens have to be replaced five years af ter m...

Page 37: ...nives daily 1 Deactivate the machine on the power switch and secure it against unintentional restart 2 Open the protection cover 3 Loosen the hexagon socket threaded pin 2 on the inside skiv ing tool 4 Remove the inside skiving knife 1 5 Insert a new inside skiving knife 1 6 For skiving knife adjustment please refer to Adjusting the skiv ing knives in Section 5 7 Tighten the threaded pin using the...

Page 38: ...late 2 10 Remove the inside skiving knife 1 11 Insert a new outside skiving knife 1 12 For skiving knife adjustment please refer to Adjusting the skiv ing knives in Section 5 13 Tighten the clamping plate 2 with the hexagon socket cylinder bolts 3 The skiving knives may be resharpened on the edge ...

Page 39: ... motor Check rotation direction cor rect electrical connection Foot pedal not connected to socket Check cable connection between foot pedal and ma chine Foot pedal is defective Check the foot pedal and re place it if required Machine operates sluggishly Skiving knives are worn Check skiving knives for wear and replace them if required Skiving result is inadequate Skiving knives are worn Check skiv...

Page 40: ...kin eyes respiratory and intestinal tracts Hy draulic liquid spills impose danger of slipping and falling Observe supplier s protection and safety instructions see data sheet Wear personal protection equipment Do not eat drink or smoke in the working area and when handling consumables Ensure good ventilation Avoid floor contamination ATTENTION Risk of fire Hydraulic liquid spray or spills imposes ...

Page 41: ...se the machine unit before dismantling it deactivate the hydraulic pump and secure it against restart operate valve manually if any open bolted hydraulic connections slowly and carefully Check the machine unit for mechanical tension and consider it during dismantling Empty the machine unit of all consumables see Maintenance Section 6 8 2 Recycling The machine unit contains metal hydraulic hoses el...

Page 42: ...Return consumables e g oils greases test media to supplier they are hazardous waste Also observe the information given on the safety data sheet ...

Page 43: ...05 Retention thorn NW06_1 4ʺ PJ_EXB250 06 Retention thorn NW08_5 16ʺ PJ_EXB250 08 Retention thorn NW10_3 8ʺ PJ_EXB250 10 Retention thorn NW12_1 2ʺ PJ_EXB250 12 Retention thorn NW16_5 8ʺ PJ_EXB250 16 Retention thorn NW19_3 4ʺ PJ_EXB250 19 Retention thorn NW25_1ʺ PJ_EXB250 25 Retention thorn NW32_11 4ʺ PJ_EXB250 32 Retention thorn NW38_11 2ʺ PJ_EXB250 38 Retention thorn NW50_2ʺ PJ_EXB250 50 Inside s...

Page 44: ... UIS 2 UIS 3 25 PJ MCI 25 Replacement knife for inside skiving pin UIS 2 UIS 3 31 PJ MCI 31 Replacement knife for inside skiving pin UIS 2 UIS 3 38 PJ MCI 38 Replacement knife for inside skiving pin UIS 2 UIS 3 51 PJ MCI 51 9 3 Accessories retrofittable USM 10 2 S Accessories Part code Rack for skiving tool USM 10 S PJ_RK STLS Inside skiving tool DN 06 ID 1 4ʺ UIS 3 06 Inside skiving tool DN 08 ID...

Page 45: ...ing tool D ID 11 2ʺ UES 03 38 Outside skiving tool D ID 2ʺ UES 03 51 Replacement knife for inside skiving pin UIS 2 UIS 3 12 UJ_70 0110 29 Replacement knife for inside skiving pin UIS 2 UIS 3 16 PJ MCI 16 Replacement knife for inside skiving pin UIS 2 UIS 3 19 PJ MCI 19 Replacement knife for inside skiving pin UIS 2 UIS 3 25 PJ MCI 25 Replacement knife for inside skiving pin UIS 2 UIS 3 31 PJ MCI ...

Page 46: ... USM 10 2 Item Quantity Part code Designation 1 1 PJ_MCE250 Outside skiving knife 2 1 PJ_70 0100 16 Sliding bronze piece for skiving tool 3 1 798 000005 Eyebolt DIN 580 M8 4 1 PJ_MAS250 Adjusting screw star shaped grip 5 1 PJ_MAB250 Shaft 6 1 UJ_60 10 05 Strap grip ...

Page 47: ...0110 06 Pressure plate 14 1 UJ_70 0100 24 Pressure plate 9 4 2 Electric equipment USM 10 2 USM 10 2 S Item Quantity Part code Designation 1 1 313 203 313 005 Gear motor 400 50 3 230 60 3 for USM 10 Gear motor 200V 50H for USM 10 2 2 1 8 12 031 Mounting enclosure CKAX03 3 1 UJ_20 30 325 Change in direction of rotation switch 4 1 UJ_20 30 52 Main switch with emergency stop function 5 1 UJ_20 30 08 O...

Page 48: ...uantity Part code Designation 1 313 1001 Protective screens set 1 313 1002 Movable safety guard set 9 6 Spare parts set USM 10 2 USM 10 2 S Quantity Part code Designation 1 313 1001 Protective screens set 1 313 1002 Movable safety guard set ...

Page 49: ...9 7 Electric diagram ...

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Page 51: ...9 8 Maintenance log Inside skiving knife Outside skiving knife Remark Date Signature ...

Page 52: ... of the UNIFLEX machine and have been informed on all safety related details In addition I declare that I have read and under stood this Operation Manual completely City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature ...

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