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2 | © Danfoss | 2019.02

VI.D3.C2.02 

CCR2+ Controller

1

2

19

20

21

...

35

36

S1

S2

S19

S20

S21

S...

S35

S36

ECL...

M

M

S

S

S

S

S

S

V1

TWA

V2

TWA

V19

TWA

V20

TWA

V21

TWA

V...

TWA

V35

TWA

V36

TWA

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

24 VDC

24 VDC

C

V13-16

C

V1-4

C

V5-8

C

V9-12

C

V17-20

C

A1-4

24VDC

LBus

RS485

TCP/IP

RJ45

B1-3 S0

G

G

G

G

G

G

S1-4

S5-8 S9-12 S13-16 S17-20

CCR2+ Controller

1

2

7

8

9

10

19

20

S1

S0

S2

S7

S8

S9

S10

S19

S20

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

V1

TWA

V2

TWA

V7

TWA

V8

TWA

V9

TWA

V10

TWA

V19

TWA

V20

TWA

24 VDC

ECL...

M

M

S

S

S

S

S1

S0

S2

S7

S8

S9

S...

S19

S20

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

MTCV

V1

TWA

V2

TWA

V7

TWA

V8

TWA

V9

TWA

V...

TWA

V19

TWA

V20

TWA

TVM

TVM

TVM

1

2

7

8

9

  19

20

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

TVM

TVM

TVM

5

4

3

H

C

MIX

5

4

3

H

C

MIX

5

4

3

H

C

MIX

24 VDC

...

Fig. 1

 CCR2+ & ESMC

Fig. 2 

Installation with CCR2+ Controller (up to 20 risers/loops)

Fig. 3a 

Installation with CCR2+ Controller (Master) and CCR+ Slave Unit (more that 20 risers)

Fig. 3b

Summary of Contents for CCR2+

Page 1: ... Danfoss 2019 02 VI D3 C2 02 1 ENGLISH CCR2 Disinfection Process Control Temperature Registration www danfoss com CCR2 Controller Operating Guide Master Controller Slave Unit ...

Page 2: ... S2 S7 S8 S9 S S19 S20 MTCV MTCV MTCV MTCV MTCV MTCV MTCV MTCV V1 TWA V2 TWA V7 TWA V8 TWA V9 TWA V TWA V19 TWA V20 TWA TVM TVM TVM 1 2 7 8 9 19 20 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H ...

Page 3: ...dbus RS 485 B port B Modbus RS 485 A port A Modbus RS 485 C O1 O4 C common port dedicated to outputs O1 O4 O1 output Heat Force O2 output Start next CCR Slave Unit O3 output Disinfection finished O4 output Alarm C V1 4 C common port dedicated to actuators V1 4 V1 V4 outputs to actuators C V5 8 C common port dedicated to actuators V5 8 V5 V8 outputs to actuators C V9 12 C common port dedicated to a...

Page 4: ...ty Socket Place G S0 B3 B2 B1 S4 S3 S1 S8 S7 S5 S12 S11 S9 S16 S15 S13 S20 S19 S17 G G G G G S2 S6 S10 S14 S18 Actuators of risers valves V1 V20 Open collector outputs connect to 0V V1 0V 24VDC V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20 TCP IP LAN BMS CCR SLAVE WEB SERVER BMS TCP IP ETHERNET INTERNET KO1 KO2 KO3 KO4 Heat force Start next CCR Disinfection finished Alarm Ris...

Page 5: ...nit Connector port Description 0V 24VDC 0V ground power supply 24 VDC power supply C V21 24 C common port dedicated to actuators V21 V24 outputs to actuators C V24 28 C common port dedicated to actuators V24 V28 outputs to actuators C V29 32 C common port dedicated to actuators V29 V32 outputs to actuators C V30 36 C common port dedicated to actuators V33 V36 outputs to actuators Connector port De...

Page 6: ...ower Supply Board 24VDC 0VDC Lbus G S0 20180904 Connection of two CCR2 with individual S0 sensor in sequence mode Slave Controller and Power Supply Board 24VDC 0VDC Lbus G V24 V23 V21 V28 V27 V25 V32 V31 V29 V36 V35 V33 C C C C V22 V26 V30 V34 Module 1 Input Output Board Module 2 Input Output Board Module 3 Input Output Board Module 4 Input Output Board S24 S23 S21 S28 S27 S25 S32 S31 S29 S36 S35 ...

Page 7: ...VDC Lbus G S0 TEMP S 0 KO1 FORCE HEATING SOURCE 20180904 Connection of two CCR2 with individual S0 sensor in sequence mode Slave Controller and Power Supply Board 24VDC 0VDC Lbus G V24 V23 V21 V28 V27 V25 V32 V31 V29 V36 V35 V33 C C C C V22 V26 V30 V34 Module 1 Input Output Board Module 2 Input Output Board Module 3 Input Output Board Module 4 Input Output Board S24 S23 S21 S28 S27 S25 S32 S31 S29...

Page 8: ...n 20 C 120 C Measuring accuracy 0 1 K Inputs B1 B2 and B3 Free contact 5 V 1 mA Number of control valves risers 20 additional 16 with system extension via CCR Slave Unit Output signal to actuators 24 VDC max 1 A Alarm signal output 24 VDC max 1 A Relay output 0 24 DC max 1 A Type of memory Build In Capacity of memory 8 GB Timer Real time clock Built in battery service life 10 years Communication i...

Page 9: ...an for Wireless Network Connection 4 Select CCRplus 5 Enter password default is admin1234 4 Switching the control on Before switching the control on for the first time disconnect all cables and connect a 24 VDC source to the disconnected power plug Use a voltmeter to measure the voltage on the power cable plug before it is connected to the control If the voltage is correct 1 Read the instructions ...

Page 10: ...ramme not active 2 S0 main temp S0 value of C supply temperature The same readings apply to sensors S1 S20 Open no sensor or break sensor circuit Closed shortcut to ground in sensor circuit If the S0 is disinfection source statutes are shown in color Grey S0 is start disinfection source Red S0 temp is OK greater than disinfection temp Blue S0 temp is too low during disinfection process lower than ...

Page 11: ...finish Close when disinfection is finished in sequence mode 17 Disinfection Disinfection process is enabled or disabled can be changed in User menu Disinfection 18 Total Dis Adv Advance of Disinfection progress calculated from all active and non active risers 19 Dis timeout Time to finish 20 Divide adv Advance of Disinfection progress calculated from active risers After divide time period Divide a...

Page 12: ... divide adv Dividing risers into groups If dividing is Enable system is counting progress of disinfection of active risers between divide time period If in divide time period progress of disinfection is less than Min divide adv Active risers will be automatical divided to half New active group will continue with most promising hottest risers 40 Risers number Number of risers connected to the CCR2 ...

Page 13: ...d to G and sensor S0 reports a temperature higher than the disinfection temperature in the scheduled time period Factory setting S0 51 DisSources type Relevant for input StillOn Disinfection is started when input contact is shorted to M Pulse Disinfection is started by short pulse of input contact to M Factory setting Pulse 52 Date format Form of date display YY MM DD year month day YY DD MM year ...

Page 14: ...Enable Modbus is switch on Disable Modbus is switched off 65 Modbus baudrate Type of date transmission ModBus 96 9 600 Mod Bus 19 19 000 ModBus 38 38 400 FBus Factory setting ModBus 96 66 Modbus parity None transmition parity disabled Even Even type of transmition parity enabled Odd Odd type of transmition parity enabled Factory setting Odd 67 Modbus address Unit Address for Mobus RTU RS485 Factor...

Page 15: ...Reset Wi Fi password Available via long press on reset button located on LAN port for at least 5 seconds Wi Fi password is reset to admin00x where x is the number of BT blue LED blinks Reset the setting only Go to firmware menu and click on Return Defaults Reset password only but not change other parameters Go to firmware menu and click on Reset passwords Recovery device can be recover back to fac...

Page 16: ...our Tuesday Start minute Tuesday Stop hour Tuesday Stop minute Tuesday Active Tuesday Start hour Wednesday Start minute Wednesday Stop hour Wednesday Stop minute Wednesday Active Wednesday Start hour Thursday Start minute Thursday Stop hour Thursday Stop minute Thursday Active Thursday Start hour Friday Start minute Friday Stop hour Friday Stop minute Friday Active Friday Start hour Saturday Start...

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