Samwontech TEMP2000 Series Installation Manual Download

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INSTALLATION MANUAL

Programmable Controller

TEMP2000

SERIES

TEMP2300

TEMP2500

TEMP2700

Summary of Contents for TEMP2000 Series

Page 1: ...INSTALLATION MANUAL Programmable Controller TEMP2000 SERIES TEMP2300 TEMP2500 TEMP2700...

Page 2: ...AMETER setting sequence 26 3 INPUT SET 3 1 Sensor Input setting 27 3 2 PIECE BIAS setting 33 4 CONTROL RETRANSMISSION OUTPUT 4 1 Control Output setting 35 4 2 Retransmission Output setting 37 4 3 Outp...

Page 3: ...ng 66 10 2 PID Group setting 69 11 DIGITAL INPUT DI CONFIGURATION 11 1 DI Operation setting 71 11 2 DI Error Name setting 75 11 3 DI Error Screen 78 12 PICTURES VIEW 12 1 User Screen setting for Digit...

Page 4: ...erating C Symbolizes Supplementary Explanation The information with this symbol describes additional explanation for features D Symbolizes Reference This symbol indicates further information and page...

Page 5: ...d malfunction Limitation of Liability A SAMWONTECH does not guarantee or accept responsibility for this product other than the clauses stated in our warranty policy B SAMWONTECH assumes no liability t...

Page 6: ...box and the left of product case Model Display LCD Size Option Descriptions TEMP2300 3 7 inch TEMP2500 5 7 inch TEMP2700 7 5 inch SD SD card adaptor support IO2 Usable when the option is selected I O1...

Page 7: ...nce of products as described above Exchange Cycle for Parts with Limited Lifetime Check the exchange cycle of the following parts with limited lifetime and replace them before their exchange cycle if...

Page 8: ...t within 10 50 20 90 RH non condensation range Especially do not be close to highly heat dissipating equipment C Do not install the product inclined D Store the product within 25 70 5 95 RH non conden...

Page 9: ...2 1 External Dimension of Display Unit according to each Model Unit mm Model A B C D E F G H TEMP2300 112 105 6 5 33 5 97 5 104 5 117 75 TEMP2500 144 144 6 5 33 5 136 5 136 5 156 75 TEMP2700 203 180...

Page 10: ...2 3 External Dimension of I O1 BOARD 1 2 2 4 External Dimension of I O2 BOARD 1 2 3 PANEL CUTOUTS Normal Panel Cutting Panel Cutouts Unit mm Model A B TEMP2300 105 98 TEMP2500 137 137 TEMP2700 196 173...

Page 11: ...EL CUTOUTS Put the DISPLAY UNIT into the panel from the back shown as above picture Tie up the main body of DISPLAY UNIT on the panel with Fixture shown as above picture DISPLAY UNIT Direction Panel R...

Page 12: ...series 1 2 4 2 CONTROL UNIT Mount DIN RAIL Mount 75 75 VESA Standard 75 75 Required bolt for jointing VESA HOLE is M4 4L 6L 35 1 7 3 27 Required DIN RAIL Dimension CONTROL UNIT DIN RAIL End Bar Put t...

Page 13: ...the BACK COVER by pulling down part from main body while pushing part Mount the BACK COVER on sureface of the wall with screw Put and fix the main body of CONTROL UNIT into the mounted BACK COVER 76...

Page 14: ...gainst noise Noise source A Relay and Electrical contacts B SOLENOID COIL SOLENOID VALVE C Power Line D Inductive Load E INVERTOR F Rectifier of a Motor G Phase angle controlled SCR H Wireless communi...

Page 15: ...ly 16 2010 Page 12 87 1 3 2 Terminal Assignment 1 3 2 1 TEMP2300 DISPLAY UNIT Terminals 1 3 2 2 TEMP2500 2700 DISPLAY UNIT Terminals COM1 DISPLAY and CONTROL COM2 DISPLAY and PC Power DC24V Power DC24...

Page 16: ...9 DI10 DI10 DI12 DI13 DI14 DI15 DI16 COM COM RLY12 RLY11 RLY10 RLY9 COM NO NO COM NO NO RLY8 RLY7 RLY6 RLY5 RLY4 RLY3 RLY2 RLY1 RLY12 RLY11 RLY10 RLY9 COM NC NC COM NC NC COM COM COM COM COM COM COM C...

Page 17: ...010 Page 14 87 1 3 2 5 I O2 BOARD Terminals COM COM COM COM COM COM RLY27 RLY28 RLY29 RLY30 RLY31 RLY32 RLY26 RLY25 RLY24 RLY23 RLY22 RLY21 RLY20 RLY19 RLY18 RLY17 RLY16 RLY15 RLY14 RLY13 COM COM COM...

Page 18: ...er Socket Wiring the cable to Power Socket Make sure the direction Small Screwdriver Connect the Power Socket to the terminal after installing DISPLAY on Panel or Vesa mount Make the Power socket pres...

Page 19: ...7 Wiring diagram of TEMP2300 with other UNITs TEMP2500 2700 Wiring DC24V DC24V DC24V DC24V I O BOARD COMM CABLE MP0310AS COMM CABLE MP0310AS AC220V SMPS Sepated Sales DC24V DC24V I O BOARD DC24V DC24V...

Page 20: ...a shielded wire for analog input and the shield should be 1 point grounded The wires of input signal should be apart from power line and grounding line Use a wire of low resistance The resistance diff...

Page 21: ...nt grounded Voltage Pulse Output SSR SSR1 and SSR2 Analog Output Wiring is same Current Output SCR SCR1 and SCR2 Analog Output Wiring is same Retransmission RET SCR1 and SCR2 Analog Output Wiring is s...

Page 22: ...0 5A Max 250V AC 1A Max 1 3 3 4 Digital Input wiring Use a mechanical contactor non voltage type as relay for the digital input DI The relay for DI must have sufficient on off repeatability at 5V ope...

Page 23: ...ith the mechanical contact in parallel CR Filter recommended Sung Ho Electronics Korea BSE104R120 25V 0 1 120 HANA PARTS CO HN2EAC Matsuo Electric Co LTD Japan CR UNIT 953 955 Shizuki Electric Co Inc...

Page 24: ...SAMWONTECH 2nd Edition of TEMP2000_Series IM July 16 2010 Page 21 87 1 3 3 6 TEMP2300 DISPLAY UNIT Communication wiring 1 3 3 7 TEMP2500 2700 DISPLAY UNIT Communication wiring 15 20 mm 30 40 mm...

Page 25: ...ing lever SD CARD port LED lamp Turning on yellow lamp when supplying power Touch screen Touch Pen will be spring out by pressing fixing lever right side TEMP2500 2700 DISPLAY UNIT Cover TEMI2500 DISP...

Page 26: ...nd PC COM3 LED activates while connecting CONTROL UNIT and I O 1 board COM4 LED blinks for SYNC communication OUT1 will be blinking in proportion with temperature control output MV OUT2 will be blinki...

Page 27: ...describes MAIN MENU screen and how to enter into SYSTEM PARAMETER SET screen Figure 2 2 Password Input Screen is displayed when pressing and at Figure 2 1 Main Menu Enter password from Figure 2 2 Pass...

Page 28: ...et PID zone and group profile and its control property Chapter 10 1 COMMUNICATION Communication setting parameter group Chapter 6 1 DO CONFIG Various type of DO Digital Output setting parameter group...

Page 29: ...arameter Setup Sequence during equipment installation is as follows Sequence SYMBOL Item Parameter in priority 1 INPUT SET Set Temperature Sensor Type Set Sensor Range Set other Parameter 2 OUTPUT SET...

Page 30: ...re 3 3 Display Unit Set Screen T C Refer to Table 3 1 Sensor Input Setup Screen 1 Parameter Set whether to use the Thermocouple Select whether to use RJC when sensor type is T C Move to Figure 2 1 Mai...

Page 31: ...00_Series IM July 16 2010 Page 28 87 Following screen is displayed when temperature sensor is set to RTD Figure 3 2 Sensor Type Setup Screen T C Figure 3 3 Display Unit Setup Screen T C RTD Figure 3 4...

Page 32: ...0 Page 29 87 Can select one from 6 types Following screen is displayed when temperature sensor is set to DCV Set floating point number SCALE High Low Set Temperature Range Figure 3 6 Sensor Input Set...

Page 33: ...Edition of TEMP2000_Series IM July 16 2010 Page 30 87 Can select one sensor from 5 Sensor Types Can select one unit from 12 units Figure 3 7 Sensor Type Selection Screen DCV Figure 3 8 Display Unit Se...

Page 34: ...en Sensor Group is DCV ABS Display Unit SPACE Pa kPa RH mV V mmHg Kgf ABS When Sensor Group is DCV Floating Point Position 0 3 ABS 1 When Sensor Group is DCV Thermocouple Indication T C TC RJC RJC ABS...

Page 35: ...Input Compensation 3 Value Input Compensation 4 Value Input Compensation 5 Value Input Compensation 6 Value Input Compensation 7 Value Input Compensation 8 Value EUS 10 0 10 0 EUS EUS 0 0 EU 0 0 EU 1...

Page 36: ...emperature Input Comp Point 2 X Input Comp 2 Value Compensated Temperature between Input Comp 3 Input Comp 4 Section Actual Sensor Temperature Actual Sensor Temperature Input Comp Point 3 X Input Comp...

Page 37: ...nsor Temperature Actual Sensor Temperature Input Comp Point 6 X Input Comp 6 Value Compensated Temperature between Input Comp 7 Input Comp 8 Section Actual Sensor Temperature Actual Sensor Temperature...

Page 38: ...tup Screen Set SSR Output Terminal Setup screen is displayed as shown in Figure 4 2 SSR Output Terminal Setup Screen Set SCR Output Terminal and Retransmission Terminal Setup screen is displayed as sh...

Page 39: ...e 4 1 Output Setup Screen 1 Parameter Parameter Range Unit Default SSR1 Output HEAT UNUSE ABS HEAT SSR2 Output HEAT UNUSE ABS UNUSE SCR1 Output Heat RET AUX UNUSE ABS RET SCR2 Output Heat RET AUX UNUS...

Page 40: ...the all PID value according to system characteristic after Auto Tuning Control Output PID X Control Constant GAIN Refer to 4 2 1 4 Control Constant Set upward change rate of output when control outpu...

Page 41: ...e cycle of ON OFF at setup time SSR with output cycle is 10 second 0 Deviation PV SP Control Output MV 100 Control Output increase when PV is smaller than SP Heating Humidify Control Output increase w...

Page 42: ...ance released It reduces Overshoot and NPV is stabilized quickly Target SP NPV starts decreasing by external shcok Then it makes MV increase and reach to the peak point 100 output generating In spite...

Page 43: ...0 0 X 10 0 20 0 P BAND x ARW 20 0 x 200 40 0 4 2 1 4 Control Constant It is used to change control characteristic based on preset PID value after Auto Tuning Control Constant is adjustable according t...

Page 44: ...lecting one from PV SP MV Set Retransmission Type Set Retransmission Range High Low This screen shows when Retransmission is set to MV Table 4 3 Output Setup Screen 3 Parameter Parameter Range Unit De...

Page 45: ...e Retransmission Output is 4 20mA Attach 250 Precision Resistor between both Retransmission terminal when use 1 5V retransmission output When Retransmission Type is PV or SP When Retransmission Type i...

Page 46: ...5 1 1 Inner Signal Time Signal Relay Setup Screen When setup Relay No is duplicated then Relay operates at any signal output from setup signals OR Condition Set Inner Signal Relay IS1 IS8 Set Time Si...

Page 47: ...Set Alarm Signal Relay AL1 AL4 Set Seg Alarm Signal Relay SEG AL1 SEG AL4 Table 5 2 Alarm Signal Seg Alarm Signal Relay Setup Screen Parameter Parameter Range Unit Default Alarm Signal 1 Alarm Signal...

Page 48: ...FF Signal sends actual contact output when the signaling condition is met after preset Delay Time Set ON OFF Signal Relay and Delay Time T1 T7 Table 5 3 ON OFF Signal Relay Setup Screen Parameter Para...

Page 49: ...ontact output to setup relay when DI error of corresponding number occurs Figure 5 4 DI Signal Relay Setup Screen Set DI Signal Relay DI1 DI16 In the 11 1 2 DI Function and Operation Setup Menu DI sig...

Page 50: ...e range setup at 5 5 Wait Operation in Operation Manual Set Fix Control Program Control End Relay and Operation Time Table 5 5 Aux Relay Setup Screen 1 Parameter Parameter Range Unit Default Run Signa...

Page 51: ...the screen and Relay is ON until Soak Seg Run Time SEG TIME Set Temperature Soak Time Set 1st 2nd Freezer Run Signal Relay and Delay Time Set Error Signal Relay and Keep Time Assigned Relay becomes O...

Page 52: ...00 00 Error Signal Relay 0 32 ABS 0 Error Signal Keep Time 0 00 99 59 MIN SEC ABS 00 00 User Button Relay 0 32 ABS 0 RELAY Number 13 32 can be used when I O2 BOARD option is added After passing defin...

Page 53: ...n Operation Type Fix Operation Up Temperature 0 2 Soak Temperature 2 Minute Down Temperature 0 2 Fix Operation Do not use Change Rate Operation Soak Signal Relay does not become ON for Fix Operation O...

Page 54: ...or other tools Be sure to check connection after inserting socket to pin header After communication setup completion assemble the Back Cover of Control Unit with reverse sequence of removal Factory se...

Page 55: ...ed Refer to Figure 6 4 Communication Setup Screen 1 2 Set Stop Bit Set Communication Address Can assign up to 99 different address when using RS485 Communication Set Response Time Set Parity NONE No P...

Page 56: ...rameter Parameter Range Unit Default PROTOCOL PC LINK PC LINK SUM MODBUS ASC MODBUS RTU ABS PC LINK SUM BAUD RATE 9600 19200 38400 57600 115200 ABS 9600 STOP BIT 1 2 ABS 1 PARITY NONE EVEN ODD ABS NON...

Page 57: ...tems for SYNC Communication Set Communication Speed for SYNC Communication Set SYNC Master Table 6 2 Communication Screen 2 Parameter Parameter Range Unit Default SYNC BALD RATE 9600 19200 38400 57600...

Page 58: ...geable TSP Target Setting Point for Program Control Set Inner Signal Operation Band Within Range Inner Signal becomes ON when current value of Inner Signal Type is within the High Low Operation Range...

Page 59: ...etup Parameter Parameter Range Unit Default Inner Signal n Application Type SP PV TSP ABS SP Inner Signal n Operation Band Within Outside Range ABS Within Range Range High EU EU 0 0 Range Low EU 0 0 1...

Page 60: ...5 Operation Type Pattern TYPE Target Value PV Range Low 30 0 Range High 50 0 Oper Band Outside Band OUTB Delay Time 00 00 Input 0 0 100 0 Operation Type Pattern TYPE Set Point SP Range Low 30 0 Range...

Page 61: ...eration Set CH1 Middle SP for ON OFF Signal Operation Set CH1 High Limit SP for ON OFF Signal Operation Set Operating Point at High Limit Section Set Operating Point at Low Limit Section Table 8 1 CH1...

Page 62: ...rocess Value PV Setting Point SP HIGH Deviation Operation becomes ON Process Value PV Setting Point SP HIGH Deviation Operation becomes OFF LOW Deviation Operation When Low Limit SP Process Value PV M...

Page 63: ...NOW SP LD LOW Deviation HD HIGH Deviation T ON OFF Signal ON OFF Signal Operation according to PV Setup ON OFF Signal Operation NPV LSP Always OFF LSP NPV MSP NPV NSP LD ON NPV NSP LD OFF LD Always ON...

Page 64: ...Signal Setup Screen 1 Set Alarm Operation Run Alarm operates only during Run State Always Alarm operates regardless of Run Stop Status Move to next or previous screen Table 9 1 Alarm Signal Setup Scre...

Page 65: ...signal Alarm Signal can be set up to a maximum of 4 Alarm Signal operates according to Alarm Type setup and there are 20 Alarm Types Set Alarm Signal object Move screen up down by 2 alarm signals Sele...

Page 66: ...Set Low Deviation Limit for Deviation Alarm Table 9 2 Alarm Signal Setup Screen 2 Parameter Parameter Range Unit Default Alarm n Type OFF AH F AL F DH F DL F DH R DL R DO F DI F AH R AL R AH FS AL FS...

Page 67: ...Parameter Range Unit Default Seg Alarm n Type OFF AH F AL F DH F DL F DH R DL R DO F DI F AH R AL R AH FS AL FS DH FS DL FS DH RS DL RS DO FS DI FS AH RS AL RS ABS OFF Seg Alarm n POINT EU 5 0 105 0 E...

Page 68: ...Reverse Direction No AH FS High Limit Point Forward Direction Yes AL FS Low Limit Point Forward Direction Yes DH FS Deviation High Limit Forward Direction Yes DL FS Deviation Low Limit Forward Direct...

Page 69: ...all Span This is read only and can not be changed REF HYS Sets Hysteresis Width when selecting PID Group in ZONE PID DEV PID Sets Deviation when selecting Deviation PID REF 1 4 Sets Reference Points...

Page 70: ...US 0 3 Dev Point EUS 0 0 100 0 EUS EUS 0 0 Control Type D PV D DV ABS D PV Tuning Point 0 01 1 00 0 10 Example of Operation according to PID Control Type D DV Control Description Output MV Change Rate...

Page 71: ...n Operation Manual Select PID Mode Select Standard when using Zone PID Select the Source PID Groups to copy Select the Source PID Group Number to copy All PID values are copied when Source PID is 1 6...

Page 72: ...remove the remnant deviation which is generated in P operation There is possibility of uncontrollable situation when I time is too short Differential D Time It calculate MV which corresponds to the ch...

Page 73: ...Proportion n 0 0 ON OFF Control 0 1 1000 0 5 0 Integral Time n 0 6000 SEC ABS 120 Differential Time n 0 6000 SEC ABS 30 High Limit n 100 0 Low Limit n 0 0 100 0 Low Limit n High Limit n 0 0 Compensati...

Page 74: ...e BMP at internal memory Set Buzzer duration time when DI error is occurred The Buzzer will sound even though it is set to 0 when DI error is occurred Buzzer will not sound when DI 1 2 3 operation typ...

Page 75: ...rogram Operation Select DI3 Operation Method Error Display in Text or Picture according to Display Method when DI3 Error occurs Step It forces to move to next Segment from current Segment when DI3 Err...

Page 76: ...ON ON ON 8 OFF ON OFF OFF OFF 9 OFF ON OFF OFF ON 10 OFF ON OFF ON OFF 11 OFF ON OFF ON ON 12 OFF ON ON OFF OFF 13 OFF ON ON OFF ON 14 OFF ON ON ON OFF 15 OFF ON ON ON ON 16 ON OFF OFF OFF OFF 17 ON...

Page 77: ...ay DI Error Screen and maintain current run operation when DI error occurs Run DI Do not Display DI Error Screen and maintain current run operation when DI error occurs Generate Status Display Lamp an...

Page 78: ...rror Name can input from this screen DI Error Name can be maximum 24 characters Table 11 5 DI Function and Operation Setup Screen 4 Parameter Parameter Range Unit Default DI n Name 0 9 A Z Special Cha...

Page 79: ...ture Files BMP stored in SD CARD Only selected file can be uploaded to internal memory This button is used to upload the file in SD CARD to internal memory Displays current SD CARD capacity Displays o...

Page 80: ...en when upload is completed Files in Internal Memory are activated to select when upload is completed Select desired file for DI Error display screen Basic picture is displayed when DI Error occurs fr...

Page 81: ...ute Ex Exiting by Exit from Error during DI1 occurrence it will ignore for 1 minute even though DI1 occurs and it displays DI Error screen when DI1 is still in effect Ignore means Error Screen here Bu...

Page 82: ...ture file selected in internal memory Set Picture View Start Time Picture View will be displayed when there is no key touch activity for specified time Set Picture View Interval Time Stored pictures r...

Page 83: ...iles from picture files BMP which are stored in SD CARD Only selected files can be uploaded to internal memory Upload the picture files BMP stored in SD CARD Display current SD CARD capacity It is dis...

Page 84: ...UPLOAD COMPLETED message is displayed when all pictures are uploaded Picture files in internal memory are activated for selection Select desired file to use as Customer Picture Screen Figure 12 4 Pic...

Page 85: ...ew Screen operation DI Error Screen is displayed regardless of Words or Picture type button is displayed by touching any area in the screen during Picture View Screen operation End the Picture View Sc...

Page 86: ...power ON Enter the test to display on the screen during power ON Able to set Information1 2 3 text up to 24 characters for each line Display Method should be set to Text Set Password to enter System S...

Page 87: ...file Initialize internal memory Table 13 1 System Initial Setup Screen 1 Parameter Parameter Range Unit Default Language Set ENG KOR CHN ABS ENG Display Method Text Picture ABS Text System Password 0...

Page 88: ...of TEMP2000_Series IM July 16 2010 Page 85 87 13 2 Status Lamp Setting This screen sets Lamp Types to display at Fix and Program Operation Screen 2 Able to select maximum 20 Lamps Figure 13 3 System...

Page 89: ...2010 Page 86 87 13 3 Initial Logo screen Initial power ON Screen Display Method Text Refer to 2 1 Basic Operation Flow Diagram in Operation Manual Initial power ON Screen Display Method Picture Figur...

Page 90: ...ase EU Engineering Unit Value according to Range of Instrument EUS Engineering Unit Range according to the Span of Instrument Range of EU EUS Range Center Line EU 0 100 RL RH RH RL 2 RL EU 100 100 RH...

Page 91: ...cheon City Gyeonggi do 202 703 Bucheon TechnoPark TEL 032 326 9120 FAX 032 326 9119 http www samwontech com E mail webmaster samwontech com This Manual may be changed without prior notice 1st Edition...

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