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12 | © Danfoss | 2019.02

VI.D3.C2.02 

CCR2+ Controller

10.  CCR2+ DASHBOARD 
(Web App Screen) 

(continuous)

No. Name

Description

32 Dis. status

Riser Rx – riser status information:
-

OK

: disinfection finished successfully

-

DisFault

: disinfection has failed in riser Rx

-

SensFaultL

: temperature too low or sensor or shortcut to ground in sensor circuit

-

SensFaultH

: temperature too high or no sensor or break sensor circuit 

-

LowTemp

: temperature too low to perform disinfection

-

InProcess

: disinfection in process

USER MENU:

No. Name

Description

33

Disinfection

Is disinfection permitted?
Possible choices:

Enable

 – disinfection permitted

Disable

 – disinfection is switched off

34

Disinfection 
temperature

Set disinfection temperature.
Disinfection is initiated when the temperature on sensor S0 exceeds the set temperature. 
Exceeding the set temperature on a riser sensor (S1 … S20), triggers the disinfection time 
countdown for the given riser.

Factory setting: 65°C

35

Disinfection time

Set disinfection time in the risers.
Disinfection time countdown is independent for each riser. Minimum required and maximum 
recommended time depend on the disinfection temperature and should be selected from the 
table in chapter »Temperature set in the circulation risers and disinfection time«

Factory setting: 15min

36

Circulation 
temperature

Electronically controlled circulation temperature after disinfection in riser. The CCR2+ can 
maintain the requested circulation temperature in the riser after the disinfection process. This 
function is recommended for control valves with only actuators (PI control signal). For self - acting 
valves like MTCV (with basic thermostat element ) recommended setting is 5 °C.

Factory setting: 5°C

Save Settings

Click »Save Settings« to confirm changes

INSTALLER MENU:

No. Name

Description

37

Divide group

Dividing risers into groups:

Enable

 – when the disinfection progress is slower than the set progress in MinAdvan

Disable

 – switched off regardless of the disinfection progress

Factory setting: Enable

38

Divide time

Group division period. If dividing is Enable, Controller will calculate the average disinfection 
progress of active risers, between Divide time period. If in divide time period progress of 
disinfection is less than Min. divide adv. Active risers will be automatical divided to half. New 
active group will continue with most promising (hottest) risers.

Factory setting: 20 min

39

Min. divide adv. (%) 

Dividing risers into groups
If dividing is Enable, system is counting progress of disinfection of active risers, between divide 
time period. If in divide time period progress of disinfection is less than Min. divide adv. Active 
risers will be automatical divided to half. New active group will continue with most promising 
(hottest) risers.

40

Risers number

Number of risers connected to the CCR2.

Factory setting: 20

41

CCR System

Function used for big systems. System expansion is done with several CCR2+ Controllers (with 
connected CCR+ Slave Unit on each), which are connected:

Sequence

 – disinfection step by step (first primary CCR2+ Master with CCR+ Slave Unit, than 

secondary CCR2+ Master with CCR+ Slave Unit, etc), If disinfection signal appears, the disinfection 
process starts only in primary CCR2+ Master (with Slave Unit) and after implementation (successful 
performed or not), output O2 becomes shortcut with C, which allows the start of the process in 
secondary CCR2+ Master (with Slave Unit). When the last riser is disinfected, the primary CCR2+ 
Master will send a signal to ECL (or another control) and the supply disinfection temperature 
returns to comfort temperature.

Parallel

 – disinfection is performed at the same time. If disinfection signal appears, output O2 

becomes shortcut with C. This is the signal for CCR2+ to start the disinfection. Parallel function 
allows the start of the disinfection in all system (all CCR2+ with CCR+ Slave Units in the same time). 
Main CCR2+ Master revokes the disinfection order for other CCR2+s (with CCR+ Slave Units).

Factory setting: Parallel

42

Integration time

Integration time of the disinfection temperature (and circulation temperature) sustenance process 
in risers controlled by MTCV valves. The shorter the time, the quicker temperature changes (no 
stabile regulation). The longer the time, the slower reaction for temperature changes (stable 
regulation).
Factory setting: 60 sec

43

Proportional factor

Proportional factor of the disinfection temperature regulation (and circulation temperature) 
in risers is controlled by MTCV valves. The higher Proportional factor will effect in the bigger 
valves reaction (no stabile regulation). The lower Proportional factor, the weaker reaction for 
temperature change (stable regulation).

Factory setting: 100

44

Required 
temperature

Information about Temperature in installation (for BMS alarming only).
Setting range b10 °C and +100 °C.
This setting is used for temperature alarm output when real temperature in system exceed upper 
and lower deviation count from Required Temperature.

Factory setting : 55 °C

Summary of Contents for CCR2+

Page 1: ... Danfoss 2019 02 VI D3 C2 02 1 ENGLISH CCR2 Disinfection Process Control Temperature Registration www danfoss com CCR2 Controller Operating Guide Master Controller Slave Unit ...

Page 2: ... S2 S7 S8 S9 S S19 S20 MTCV MTCV MTCV MTCV MTCV MTCV MTCV MTCV V1 TWA V2 TWA V7 TWA V8 TWA V9 TWA V TWA V19 TWA V20 TWA TVM TVM TVM 1 2 7 8 9 19 20 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H C MIX TVM TVM TVM 5 4 3 H C MIX 5 4 3 H C MIX 5 4 3 H ...

Page 3: ...dbus RS 485 B port B Modbus RS 485 A port A Modbus RS 485 C O1 O4 C common port dedicated to outputs O1 O4 O1 output Heat Force O2 output Start next CCR Slave Unit O3 output Disinfection finished O4 output Alarm C V1 4 C common port dedicated to actuators V1 4 V1 V4 outputs to actuators C V5 8 C common port dedicated to actuators V5 8 V5 V8 outputs to actuators C V9 12 C common port dedicated to a...

Page 4: ...ty Socket Place G S0 B3 B2 B1 S4 S3 S1 S8 S7 S5 S12 S11 S9 S16 S15 S13 S20 S19 S17 G G G G G S2 S6 S10 S14 S18 Actuators of risers valves V1 V20 Open collector outputs connect to 0V V1 0V 24VDC V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20 TCP IP LAN BMS CCR SLAVE WEB SERVER BMS TCP IP ETHERNET INTERNET KO1 KO2 KO3 KO4 Heat force Start next CCR Disinfection finished Alarm Ris...

Page 5: ...nit Connector port Description 0V 24VDC 0V ground power supply 24 VDC power supply C V21 24 C common port dedicated to actuators V21 V24 outputs to actuators C V24 28 C common port dedicated to actuators V24 V28 outputs to actuators C V29 32 C common port dedicated to actuators V29 V32 outputs to actuators C V30 36 C common port dedicated to actuators V33 V36 outputs to actuators Connector port De...

Page 6: ...ower Supply Board 24VDC 0VDC Lbus G S0 20180904 Connection of two CCR2 with individual S0 sensor in sequence mode Slave Controller and Power Supply Board 24VDC 0VDC Lbus G V24 V23 V21 V28 V27 V25 V32 V31 V29 V36 V35 V33 C C C C V22 V26 V30 V34 Module 1 Input Output Board Module 2 Input Output Board Module 3 Input Output Board Module 4 Input Output Board S24 S23 S21 S28 S27 S25 S32 S31 S29 S36 S35 ...

Page 7: ...VDC Lbus G S0 TEMP S 0 KO1 FORCE HEATING SOURCE 20180904 Connection of two CCR2 with individual S0 sensor in sequence mode Slave Controller and Power Supply Board 24VDC 0VDC Lbus G V24 V23 V21 V28 V27 V25 V32 V31 V29 V36 V35 V33 C C C C V22 V26 V30 V34 Module 1 Input Output Board Module 2 Input Output Board Module 3 Input Output Board Module 4 Input Output Board S24 S23 S21 S28 S27 S25 S32 S31 S29...

Page 8: ...n 20 C 120 C Measuring accuracy 0 1 K Inputs B1 B2 and B3 Free contact 5 V 1 mA Number of control valves risers 20 additional 16 with system extension via CCR Slave Unit Output signal to actuators 24 VDC max 1 A Alarm signal output 24 VDC max 1 A Relay output 0 24 DC max 1 A Type of memory Build In Capacity of memory 8 GB Timer Real time clock Built in battery service life 10 years Communication i...

Page 9: ...an for Wireless Network Connection 4 Select CCRplus 5 Enter password default is admin1234 4 Switching the control on Before switching the control on for the first time disconnect all cables and connect a 24 VDC source to the disconnected power plug Use a voltmeter to measure the voltage on the power cable plug before it is connected to the control If the voltage is correct 1 Read the instructions ...

Page 10: ...ramme not active 2 S0 main temp S0 value of C supply temperature The same readings apply to sensors S1 S20 Open no sensor or break sensor circuit Closed shortcut to ground in sensor circuit If the S0 is disinfection source statutes are shown in color Grey S0 is start disinfection source Red S0 temp is OK greater than disinfection temp Blue S0 temp is too low during disinfection process lower than ...

Page 11: ...finish Close when disinfection is finished in sequence mode 17 Disinfection Disinfection process is enabled or disabled can be changed in User menu Disinfection 18 Total Dis Adv Advance of Disinfection progress calculated from all active and non active risers 19 Dis timeout Time to finish 20 Divide adv Advance of Disinfection progress calculated from active risers After divide time period Divide a...

Page 12: ... divide adv Dividing risers into groups If dividing is Enable system is counting progress of disinfection of active risers between divide time period If in divide time period progress of disinfection is less than Min divide adv Active risers will be automatical divided to half New active group will continue with most promising hottest risers 40 Risers number Number of risers connected to the CCR2 ...

Page 13: ...d to G and sensor S0 reports a temperature higher than the disinfection temperature in the scheduled time period Factory setting S0 51 DisSources type Relevant for input StillOn Disinfection is started when input contact is shorted to M Pulse Disinfection is started by short pulse of input contact to M Factory setting Pulse 52 Date format Form of date display YY MM DD year month day YY DD MM year ...

Page 14: ...Enable Modbus is switch on Disable Modbus is switched off 65 Modbus baudrate Type of date transmission ModBus 96 9 600 Mod Bus 19 19 000 ModBus 38 38 400 FBus Factory setting ModBus 96 66 Modbus parity None transmition parity disabled Even Even type of transmition parity enabled Odd Odd type of transmition parity enabled Factory setting Odd 67 Modbus address Unit Address for Mobus RTU RS485 Factor...

Page 15: ...Reset Wi Fi password Available via long press on reset button located on LAN port for at least 5 seconds Wi Fi password is reset to admin00x where x is the number of BT blue LED blinks Reset the setting only Go to firmware menu and click on Return Defaults Reset password only but not change other parameters Go to firmware menu and click on Reset passwords Recovery device can be recover back to fac...

Page 16: ...our Tuesday Start minute Tuesday Stop hour Tuesday Stop minute Tuesday Active Tuesday Start hour Wednesday Start minute Wednesday Stop hour Wednesday Stop minute Wednesday Active Wednesday Start hour Thursday Start minute Thursday Stop hour Thursday Stop minute Thursday Active Thursday Start hour Friday Start minute Friday Stop hour Friday Stop minute Friday Active Friday Start hour Saturday Start...

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