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Instruction 

Disassembling and assembling APP 21-43

6

180R9121 / 521B1018 / DKCFN.PI.013.A4.02  /  10.2013

4. Assembling the pump

1. Lubrication

•   To prevent seizing-up, lubricate threads on 

screws.

•   O-rings inside pump may be lubricated only 

with clean filtered water. 

•   O-rings for port flange, mounting flange 

and black O-ring on flushing valve may be 

lubricated with a small amount of grease.

•   It is important to lubricate ALL parts to 

be assembled with clean filtered water 

(Especially all PEEK parts).

3.   Insert guide pin for positioning housing on 

port flange. 

 

 Ensure that two screw holes can be reached 

from below.

5.   Position housing aligning pin hole over 

 

guide pin.

6.  Gently press downwards. Be careful not to    

 

squeeze O-ring. If O-ring is damaged, the 

 

 

pump will leak.

7.  Screw in at least two screws.

4.  Mount O-ring. 

2.    Place port flange with O-ring pointing upwards. 

IMPORTANT:  

It is essential that the pump is serviced in 

conditions of absolute cleanliness. All parts 

must be absolute clean before mounting.

Note: 

Place the pump on a pallet or other stable 

surface above the ground. Ensure that 

the pump cannot roll. It must be possible 

to place the pump vertically with the 

shaft pointing downwards. This can be 

done between two pallets or between 

two boards on a pallet provided that the 

distance is minimum 50 mm.

WARNING:

Do not use silicone when assembling the 

pump. Do not reuse dismantled O-rings; 

they might be damaged. Always use new 

O-rings. 

Summary of Contents for APP 21-43

Page 1: ...ro solutions com ro solutions com Instruction APP pump instruction APP 21 43 MAKING MODERN LIVING POSSIBLE Instruction Disassembling and assembling APP 21 43...

Page 2: ...nnot roll It must be possible to place the pump vertically with the shaft pointing downwards This can be done between two pallets or between two boards on a pallet provided that the distance is minimu...

Page 3: ...bolts in screw holes in shaft seal flange to remove it 4 Mount the M8 allen screw from the tool set in the top of the shaft 3 Remove ceramic ring from flange by gently pushing it from the back of the...

Page 4: ...hand the pistons one by one Be careful not to scratch the pistons Tilt the retainer plate to horizontal position for easy removal of pistons if required WARNING Do not use any tools 9 Unscrew the rem...

Page 5: ...maining screws in port flange by using a 13 mm combination wrench 21 Carefully separate house and port flange Ensure that guide pin for the positioning house is not lost For further disassembling of f...

Page 6: ...housing aligning pin hole over guide pin 6 Gently press downwards Be careful not to squeeze O ring If O ring is damaged the pump will leak 7 Screw in at least two screws 4 Mount O ring 2 Place port fl...

Page 7: ...nder barrel Springs must be positioned in the holes 13 Make sure there is enough free space for the shaft beneath the housing Gently lower cylinder barrel into housing WARNING If cylinder barrel is dr...

Page 8: ...in mounting flange Turn each bolt one round at a time to ensure mounting flange is mounted as straight downwards as possible Be careful not to squeeze O ring 21 Remember to place the guide pin in the...

Page 9: ...rbon ring is pointing outwards 28 Press new ceramic ring into retainer ring by using plastic tool provided WARNING Ensure that the face with rubber seal is positioned against shoulder in shaft seal fl...

Page 10: ...wash plate Remove the mounting flange from the swash plate 3 Change the O ring on the mounting flange 5 Mount the assembled part on the pump 4 Mount the swash plate on the 2 guide pins Carefully by ha...

Page 11: ...d in tool set like on the picture Screw the bolt into the cylinder barrel Turn the nut slowly clockwise The valve plate must slide gently into the cylinder barrel Stop when the gap between cylinder ba...

Page 12: ...P 21 26 and APP 30 1 500 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 1 47 lbf ft 0 74 lbf ft 7 38 lbf ft 1 47 lbf ft 7 38 lbf ft 1 47 lbf ft 7 3...

Page 13: ...200 APP 38 1 500 APP 43 1 700 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 1 47 lbf ft 0 74 lbf ft 7 38 lbf ft 1 47 lbf...

Page 14: ...e right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications a...

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