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Instruction 

Disassembling and assembling APP 21-43

11

180R9121 / 521B1018 / DKCFN.PI.013.A4.02  /  10.2013

Mount 
back-up rings
first

Mount then 
O-rings

6. Disassembling and 
  assembling of cylinder    
  barrel-/ valve plate

7. Disassembling and    
  assembling of the 
  flush valve

1.   Push a screwdriwer into the hole between 

cylinder barrel and valve plate. Gently push 

downward the screwdriver so that it makes a 

gap between cylinder barrel and valve plate. 

Use this gap to put in another screwdriver and 

loosen the valve plate from the cylinder barrel.

3.   Lubricate the new O-rings/back-up rings and 

the liners in the cylinder barrel with clean 

filtered water. Lower the valve plate upside 

down on the cylinder barrel. Place the press 

bush for valve plate (provided in tool set)  

like on the picture. Screw the bolt into the 

cylinder barrel. 

  

 Turn the nut slowly clockwise. The valve plate 

must slide gently into the cylinder barrel. 

 

 Stop when the gap between cylinder barrel 

and valve plate is 1-2 mm. 

1.   Unscrew the flush valve counter-clockwise by 

using a pin wrench. 

2.   Remove the O-rings (green and black). If 

necessary, change the valve cone, spring and 

plug. If the spring is changed it is important 

that it is located like on the picture. The end 

of the spring must be against the shoulder of 

the valve cone.

3.   Put a little amount of grease on the thread on 

the plug.  Screw it into the port flange. Tighten

 

with a torque of 30 Nm +/- 3 Nm.

2.   Remove the O-rings and backup rings. If they 

have been removed they can not be reused. 

 

 Mount the new back-up rings on the valve 

plate first and then mount the O-rings.

4.   Remove the press bush again by screwing the 

nut counter-clockwise.

 

Mount the cylinder barrel into the pump.

Summary of Contents for APP 21-43

Page 1: ...ro solutions com ro solutions com Instruction APP pump instruction APP 21 43 MAKING MODERN LIVING POSSIBLE Instruction Disassembling and assembling APP 21 43...

Page 2: ...nnot roll It must be possible to place the pump vertically with the shaft pointing downwards This can be done between two pallets or between two boards on a pallet provided that the distance is minimu...

Page 3: ...bolts in screw holes in shaft seal flange to remove it 4 Mount the M8 allen screw from the tool set in the top of the shaft 3 Remove ceramic ring from flange by gently pushing it from the back of the...

Page 4: ...hand the pistons one by one Be careful not to scratch the pistons Tilt the retainer plate to horizontal position for easy removal of pistons if required WARNING Do not use any tools 9 Unscrew the rem...

Page 5: ...maining screws in port flange by using a 13 mm combination wrench 21 Carefully separate house and port flange Ensure that guide pin for the positioning house is not lost For further disassembling of f...

Page 6: ...housing aligning pin hole over guide pin 6 Gently press downwards Be careful not to squeeze O ring If O ring is damaged the pump will leak 7 Screw in at least two screws 4 Mount O ring 2 Place port fl...

Page 7: ...nder barrel Springs must be positioned in the holes 13 Make sure there is enough free space for the shaft beneath the housing Gently lower cylinder barrel into housing WARNING If cylinder barrel is dr...

Page 8: ...in mounting flange Turn each bolt one round at a time to ensure mounting flange is mounted as straight downwards as possible Be careful not to squeeze O ring 21 Remember to place the guide pin in the...

Page 9: ...rbon ring is pointing outwards 28 Press new ceramic ring into retainer ring by using plastic tool provided WARNING Ensure that the face with rubber seal is positioned against shoulder in shaft seal fl...

Page 10: ...wash plate Remove the mounting flange from the swash plate 3 Change the O ring on the mounting flange 5 Mount the assembled part on the pump 4 Mount the swash plate on the 2 guide pins Carefully by ha...

Page 11: ...d in tool set like on the picture Screw the bolt into the cylinder barrel Turn the nut slowly clockwise The valve plate must slide gently into the cylinder barrel Stop when the gap between cylinder ba...

Page 12: ...P 21 26 and APP 30 1 500 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 1 47 lbf ft 0 74 lbf ft 7 38 lbf ft 1 47 lbf ft 7 38 lbf ft 1 47 lbf ft 7 3...

Page 13: ...200 APP 38 1 500 APP 43 1 700 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 22 13 lbf ft 2 21 lbf ft 1 47 lbf ft 0 74 lbf ft 7 38 lbf ft 1 47 lbf...

Page 14: ...e right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications a...

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