DANA Spicer Torque-Hub W3B Series, Service Manual

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NOTE: Be sure that the punch marks remain in their correct location during Ring Gear (4).
installation.
7. Place Thrust Washer (15), Thrust Bearing (16) and Thrust Washer (15), in order, on the pilot
diameter on Internal Gear (2).
NOTE: For 30, 35, 50, 54 & 73:1 ratios Skip step 8.
8. Install Input gear (13) with counter bore down in mesh with the Input Shaft (11) splines
counter bore down.
9. With small end of Cluster Gear (3F) down and while holding Ring Gear (4) in mesh with
Carrier Sub Assembly, place assembly into Internal Gear (2).
10. Once in place Rotate the Ring Gear (4) until hole marked
“X” is aligned with one of shoulder
bolt holes in Hub (1G)
NOTE: If the gears do not mesh easily or carrier sub assembly does not rotate freely, then
remove the Carrier and Ring Gear and check timing (Step 5).
NOTE: Check each Cluster Gear (3F) to make sure that the timing punch-marks is in line
with a tooth on the large end & a tooth on the small end of the cluster gear. THESE TWO
TEETH MUST BE IN LINE WITH THE PUNCH-MARKS ON EVERY CLUSTER GEAR (3F).
NOTE: For 30, 35, 50, 54 & 73:1 ratios Skip step 11.
11. Install Spacer (14) onto the Input Shaft (11) against the Input Gear (13).
NOTE: Refer to Figure 2 with 18, 24, 31 & 43 : 1 Ratios
NOTE: For 18,24, 37 & 43:1 ratios Skip step 12.
12. Install Input Gear (13) with counter bore down to mesh with the teeth of Cluster Gear (3F)
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