DANA Spicer Torque-Hub W3B Series, Service Manual

Page: 27 / 54

27
7. Using ample grease to hold it in position, slide one Thrust Washer (3B) over Planet Shaft
(3E) with tang resting in the cast slot of Carrier (3A).
8. With large end of Cluster Gear (3F) facing the roll pin hole in the Carrier (3A), place Cluster
Gear (3F) into position in Carrier (3A) and push Planet Shaft (3E) through the Cluster Gear
(3F) without going all the way through.
9. Slide the second Thrust Washer (3B) between the Cluster Gear (3F) and the Carrier (3A)
with the tang of Washer located in the cast slot of Carrier (3A) .Finish sliding Planet Shaft
(3E) through the Thrust Washers (3H and 3B) and into Carrier (3A).
10. Position the chamfered side on the Planet Shaft (3E) roll pin hole so that it is in line with the
hole in the Carrier (3A), using a 1/8 inch diameter punch.
11. After using a 3/16 inch punch to align the two roll pin holes. Drive the Roll Pin (3G) through
Carrier (3A) and into Planet Shaft (3E) until the Roll Pin (3G) is flush with the bottom of the
cast tang slot in the Carrier (3A). Use a ¼ inch pin punch to make sure the Roll Pin (3G) is
flush in the slot.
12. Repeat the steps 1 through 11 for the remaining two Cluster Gears (3F)
This concludes the Carrier Subassembly.