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English

SPLIT SYSTEM Air Conditioners

Installation manual

CONTENTS

1. SAFETY CONSIDERATIONS.................................................. 1
2. INTRODUCTION...................................................................... 2
3. BEFORE INSTALLATION........................................................ 3
4. SELECTION OF INSTALLATION LOCATION......................... 3
5. CAUTIONS ON INSTALLATION.............................................. 7
6. REFRIGERANT PIPING WORK .............................................. 7
7. ELECTRIC WIRING WORK................................................... 10
8. CHECKS AFTER COMPLETION OF WORK ........................ 13
9. TEST RUN PROCEDURE ..................................................... 13

10. CAUTION FOR REFRIGERANT LEAKS ............................... 15

1.

SAFETY CONSIDERATIONS

Read these “SAFETY CONSIDERATIONS for Installation” carefully 
before installing air conditioning equipment. After completing the instal-
lation, make sure that the unit operates properly during the startup oper-
ation.
Instruct the customer on how to operate and maintain the unit. Inform 
customers that they should store this Installation Manual with the Oper-
ation Manual for future reference.
Always use a licensed installer or contractor to install this product. 
Improper installation can result in water or refrigerant leakage, electrical 
shock, fire, or explosion.
Meanings of 

DANGER

WARNING

CAUTION

, and 

NOTE

 Symbols:

DANGER

.................. Indicates an imminently hazardous situa-

tion which, if not avoided, will result in 
death or serious injury.

WARNING

................. Indicates a potentially hazardous situation 

which, if not avoided, could result in death 
or serious injury.

CAUTION

.................. Indicates a potentially hazardous situation 

which, if not avoided, may result in minor or 
moderate injury.
It may also be used to alert against unsafe 
practices.

NOTE

........................ Indicates situations that may result in 

equipment or property-damage accidents 
only.

DANGER

Refrigerant gas is heavier than air and replaces oxygen. A mas-
sive leak can lead to oxygen depletion, especially in base-
ments, and an asphyxiation hazard could occur leading to 
serious injury or death.

Do not ground units to water pipes, gas pipes, telephone wires, 
or lightning rods as incomplete grounding can cause a severe 
shock hazard resulting in severe injury or death. Additionally, 
grounding to gas pipes could cause a gas leak and potential 
explosion causing severe injury or death.

If refrigerant gas leaks during installation, ventilate the area 
immediately. Refrigerant gas may produce toxic gas if it comes 
in contact with fire. Exposure to this gas could cause severe 
injury or death.

After completing the installation work, check that the refriger-
ant gas does not leak throughout the system.

Do not install unit in an area where flammable materials are 
present due to risk of explosions that can cause serious injury 
or death.

Safely dispose all packing and transportation materials in 
accordance with federal/state/local laws or ordinances. Packing 
materials such as nails and other metal or wood parts, includ-
ing plastic packing materials used for transportation may cause 
injuries or death by suffocation.

WARNING

Only qualified personnel must carry out the installation work. 
Installation must be done in accordance with this installation 
manual. Improper installation may result in water leakage, elec-
tric shock, or fire.

When installing the unit in a small room, take measures to keep 
the refrigerant concentration from exceeding allowable safety 
limits. Excessive refrigerant leaks, in the event of an accident in 
a closed ambient space, can lead to oxygen deficiency.

Use only specified accessories and parts for installation work. 
Failure to use specified parts may result in water leakage, elec-
tric shocks, fire, or the unit falling.

Install the air conditioner on a foundation strong enough that it 
can withstand the weight of the unit. A foundation of insuffi-
cient strength may result in the unit falling and causing injuries.

Take into account strong winds, typhoons, or earthquakes 
when installing. Improper installation may result in the unit fall-
ing and causing accidents.

Make sure that a separate power supply circuit is provided for 
this unit and that all electrical work is carried out by qualified 
personnel according to local, state, and national regulations. 
An insufficient power supply capacity or improper electrical 
construction may lead to electric shocks or fire.

Make sure that all wiring is secured, that specified wires are 
used, and that no external forces act on the terminal connec-
tions or wires. Improper connections or installation may result 
in fire.

When wiring, position the wires so that the control box cover 
can be securely fastened. Improper positioning of the control 
box cover may result in electric shocks, fire, or the terminals 
overheating.

Before touching electrical parts, turn off the unit.

Be sure to install a ground fault circuit interrupter if one is not 
already available. This helps prevent electrical shocks or fire.

Securely fasten the outdoor unit terminal cover (panel). If the 
terminal cover/panel is not installed properly, dust or water may 
enter the outdoor unit causing fire or electric shock.

When installing or relocating the system, keep the refrigerant 
circuit free from substances other than the specified refrigerant 
(R410A) such as air. Any presence of air or other foreign sub-
stance in the refrigerant circuit can cause an abnormal pres-
sure rise or rupture, resulting in injury.

Do not change the setting of the protection devices. If the pres-
sure switch, thermal switch, or other protection device is 
shorted and operated forcibly, or parts other than those speci-
fied by Daikin are used, fire or explosion may occur.

CAUTION

Do not touch the switch with wet fingers. Touching a switch 
with wet fingers can cause electric shock.

Do not allow children to play on or around the unit to prevent 
injury.

Do not touch the refrigerant pipes during and immediately after 
operation as the refrigerant pipes may be hot or cold, depend-
ing on the condition of the refrigerant flowing through the 
refrigerant piping, compressor, and other refrigerant cycle 
parts. Your hands may suffer burns or frostbite if you touch the 
refrigerant pipes. To avoid injury, give the pipes time to return 
to normal temperature or, if you must touch them, be sure to 
wear proper gloves.

01_EN_3PN07193-7H.fm  Page 1  Monday, December 27, 2010  4:30 PM

Summary of Contents for SkyAir RZQ36PVJU9

Page 1: ...l installation Conserver ce manuel à portée de main pour référence ultérieure Ce manuel doit être donné au propriétaire de l équipement Lea cuidadosamente estas instrucciones antes de instalar Guarde este manual en un lugar a mano para leer en caso de tener alguna duda Este manual debe permanecer con el propietario del equipo SPLIT SYSTEM Air Conditioners INSTALLATION MANUAL English Français Españ...

Page 2: ...lt in water leakage elec tric shock or fire When installing the unit in a small room take measures to keep the refrigerant concentration from exceeding allowable safety limits Excessive refrigerant leaks in the event of an accident in a closed ambient space can lead to oxygen deficiency Use only specified accessories and parts for installation work Failure to use specified parts may result in wate...

Page 3: ... the air or where volatile flammables such as thinner or gasoline are handled Oper ating the unit in such conditions can cause a fire Take adequate measures to prevent the outdoor unit from being used as a shelter by small animals Small animals making con tact with electrical parts can cause malfunctions smoke or fire Instruct the customer to keep the area around the unit clean NOTE Install the po...

Page 4: ...wind whose velocity is 11 mph or more blows to the out door unit from the air outlet side the air flow rate of the outdoor unit is reduced the outlet air is sucked again short circuit and the following effect may be caused The capacity is deteriorated The adhered frost increases during heating operation The operation is stopped by pressure rise If excessive strong wind continuously blows from the ...

Page 5: ...conduit and servicing between the units A When an obstruction is present on the air inlet side When the upward area is open 1 When one outdoor unit is installed individually When an obstruction is present only on the air inlet side When an obstruction is present on the both sides 2 When two or more outdoor units are installed side by side When an obstruction is present on the both sides When an ob...

Page 6: ...tdoor unit is installed individually The dimensional relationship between H L and A is as shown in the table below NOTE Close the area under the frame so that the outlet air does not bypass there 2 When only two outdoor units are installed side by side The dimensional relationship between H L and A is as shown in the table below NOTE 1 Close the area under the frame so that the outlet air does not...

Page 7: ... Only two outdoor units can be installed side by side D When outdoor units are stacked 1 When an obstruction is present on the air outlet side NOTE 1 Only two outdoor units can be stacked 2 About 4 in is required as the drain piping size for the upper outdoor unit 3 Close the area Z gap between the upper outdoor unit and the lower outdoor unit so that the outlet air does not bypass there 2 When an...

Page 8: ...g nut 3 Remove the transportation metal and the washer as shown in the above figure 4 Return and tighten the fixing nut again 5 Return the sound proof cover to achieve the former status CAUTION If the unit is operated with the transportation metal attached abnor mal vibration or sound may be generated 6 REFRIGERANT PIPING WORK CAUTION To piping technician Make sure to open the stop valves after fi...

Page 9: ...rigerant other than the specified refrigerant enter the refrigerant system Do not let any gas such as air enter the refrigerant system Precautions when connecting the piping See the following table for flare dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first Use ester oil or ether oil See the following ...

Page 10: ...vacuum pressure indi cated by the vacuum gage does not increase If the vacuum pressure increases the system may contain moisture or have leakage If there is a possibility of moisture remaining in the piping for example when there is a possibility of dew condensation inside the pip ing because the piping work was performed in the rainy season or over a long period of time or when rainwater may have...

Page 11: ... a hexagon wrench into the valve stem and turn the valve stem clockwise 2 When the valve stem cannot be turned any more stop turning Now the valve is closed The valve is sealed in the arrow area Take care not to damage the arrow area After handling the valve make sure to tighten the valve cap securely Use charge hose equipped with push in the work After the work make sure to tighten the valve cap ...

Page 12: ...supply wiring and transmission wiring Let the power supply wiring and transmission wiring with a conduit pass through one of the knockout holes on the front or side piping cover and let the transmission wiring with a conduit pass through another knockout hole For protection from uninsulated live parts thread the power supply wiring and the transmission wiring through the included insulation tube a...

Page 13: ...le below for tightening torque for the terminal screws Model Phase and frequency Voltage Max Overcurrent Protective device Min Circuit Amps RZQ30PVJU9 60Hz 208 230V 30A 27A RZQ36PVJU9 RZR36PVJU RZQ42PVJU9 RZR42PVJU Screw Remove it and open the cover Control box Terminal block Stop valve mounting plate Knockout hole Power supply wiring including ground wire or transmission wiring Power supply wirin...

Page 14: ...RK 5 Piping size and heat insulation Refer to 6 1 Selection of piping material 6 5 Heat insulation of piping 6 Check of stop valve Confirm that the stop valve is open on both the liquid line and gas line 7 Record of amount of additional refrigerant Record the amount on the label stuck on the back of the front panel 8 Measurement of insulation in main power circuit Use the megatester for 500 V Do n...

Page 15: ...outdoor unit may continue to operate for a further 3 minutes If the system has not undergone the check operation by the test run button since it was first installed a malfunction code U3 is dis played In this case perform the check operation by referring to 9 1 Power on and check operation Make sure to turn on the power 6 hours before starting operation for supplying the power to the crankcase hea...

Page 16: ...top valves in the outdoor unit remain closed Open the stop valve on both the gas and liquid lines The refrigerant is overcharged Calculate again the required amount of refrigerant to be charged based on the piping length recover the refrigerant using the refrigerant recovery device then achieve proper amount of refrigerant E4 F3 The stop valves in the outdoor unit remain closed Open the stop valve...

Page 17: ...ons in steps 1 and 2 above 4 Deal with the situations where the result exceeds the maximum con centration level Where the installation of a facility results in a concentration in excess of the maximum concentration level then it will be necessary to revise the system Please consult your dealer total amount of refrigerant in the system maximum concen tration level lb ft 3 volume ft 3 of the room in...

Page 18: ... 1101 HT 3PN07193 7H EM10A070 00_CV_3PN07193 7H fm Page 2 Saturday December 25 2010 1 03 PM ...

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