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7 Commissioning

Installer reference guide

25

RZAG71~Y1
Sky Air Alpha-series
4P486046-1A – 2017.08

6.8.2

To close the outdoor unit

1

3

2

4

6.8.3

To check the insulation resistance of the
compressor

NOTICE

If,  after  installation,  refrigerant  accumulates  in  the
compressor,  the  insulation  resistance  over  the  poles  can
drop,  but  if  it  is  at  least  1  MΩ,  then  the  unit  will  not  break
down.

▪ Use a 500 V mega-tester when measuring insulation.

▪ Do not use a mega-tester for low-voltage circuits.

1

Measure the insulation resistance over the poles.

If

Then

≥1 MΩ

Insulation resistance is OK. This procedure
is finished.

<1 MΩ

Insulation resistance is not OK. Go to the
next step.

2

Turn ON the power and leave it on for 6 hours.

Result: 

The  compressor  will  heat  up  and  evaporate  any

refrigerant in the compressor.

3

Measure the insulation resistance again.

7

Commissioning

7.1

Overview: Commissioning

This  chapter  describes  what  you  have  to  do  and  know  to
commission the system after it is installed.

Typical workflow

Commissioning typically consists of the following stages:

1

Checking the "Checklist before commissioning".

2

Performing a test run for the system.

7.2

Precautions when commissioning

INFORMATION

During  the  first  running  period  of  the  unit,  the  required
power may be higher than stated on the nameplate of the
unit.  This  phenomenon  is  caused  by  the  compressor,  that
needs  a  continuous  run  time  of  50  hours  before  reaching
smooth operation and stable power consumption.

NOTICE

Before starting up the system, the unit MUST be energised
for  at  least  6  hours.  The  crankcase  heater  needs  to  heat
up  the  compressor  oil  to  avoid  oil  shortage  and
compressor breakdown during startup.

NOTICE

NEVER  operate  the  unit  without  thermistors  and/or
pressure  sensors/switches.  Burning  of  the  compressor
might result.

NOTICE

Do  NOT  operate  the  unit  until  the  refrigerant  piping  is
complete  (when  operated  this  way,  the  compressor  will
break).

NOTICE

Cooling  operation  mode

.  Perform  the  test  run  in  cooling

operation mode so that stop valves failing to open can be
detected.  Even  if  the  user  interface  was  set  to  heating
operation mode, the unit will run in cooling operation mode
during 2‑3 minutes (although the user interface will display
the heating icon), and then automatically switch to heating
operation mode.

NOTICE

If  you  cannot  operate  the  unit  in  test  run,  see 

"7.5  Error

codes when performing a test run" on page 26

.

WARNING

If the panels on the indoor units are not installed yet, make
sure  to  power  OFF  the  system  after  finishing  the  test  run.
To  do  so,  turn  OFF  operation  via  the  user  interface.  Do
NOT stop operation by turning OFF the circuit breakers.

7.3

Checklist before commissioning

Do NOT operate the system before the following checks are OK:

You  read  the  complete  installation  instructions,  as
described in the 

installer reference guide

.

The 

indoor units

 are properly mounted.

In case a wireless user interface is used: The 

indoor unit

decoration panel

 with infrared receiver is installed.

The 

outdoor unit

 is properly mounted.

The following 

field wiring

 has been carried out according

to this document and the applicable legislation:

▪ Between the local supply panel and the outdoor unit

▪ Between the outdoor unit and the indoor unit (master)

▪ Between the indoor units

There are NO 

missing phases

 or 

reversed phases

.

The  system  is  properly 

earthed

  and  the  earth  terminals

are tightened.

Summary of Contents for SkyAir RZAG100M7V1B

Page 1: ...staller reference guide Sky Air Alpha series English Installer reference guide Sky Air Alpha series RZAG71M7V1B RZAG100M7V1B RZAG125M7V1B RZAG140M7V1B RZAG71M7Y1B RZAG100M7Y1B RZAG125M7Y1B RZAG140M7Y1...

Page 2: ...2 Precautions when checking the refrigerant piping 18 6 5 3 Checking refrigerant piping Setup 18 6 5 4 To check for leaks 18 6 5 5 To perform vacuum drying 18 6 6 Charging refrigerant 19 6 6 1 About c...

Page 3: ...T touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you must touch it w...

Page 4: ...operated and stored must be larger than the minimum floor area defined in table below A m2 This applies to Indoor units without refrigerant leakage sensor in case of indoor units with refrigerant lea...

Page 5: ...eakage If refrigerant gas leaks ventilate the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigera...

Page 6: ...gory III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the applicable legislation All field wiring must be performed in accorda...

Page 7: ...er Description General safety precautions Safety instructions that you must read before installing About the documentation What documentation exists for the installer About the box How to unpack the u...

Page 8: ...connecting multiple indoor units to the outdoor unit you need one or more refrigerant branch kits The outdoor indoor combination determines which and how many refrigerant branch kits to use Layout Mo...

Page 9: ...urroundings Choose a location where the hot cold air discharged from the unit or the operation noise will NOT disturb anyone Heat exchanger fins are sharp and injury is possible Choose an installation...

Page 10: ...imum inclination of 15 or vertically Make the length of the branch pipes to the indoor units as short as possible Try to keep length of the branch pipes to the indoor units equal Definitions L1 L7 H1...

Page 11: ...difference The piping lengths and height differences must comply with the following requirements Requirement Limit 71 100 125 140 1 Minimum total one way piping length Pair Limit L1 Twin Limit L1 L3...

Page 12: ...wires stranded conductor wires extension cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing capacitor because this unit is eq...

Page 13: ...installation structure Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise Fix the unit securely by means of foundation bolts in a...

Page 14: ...ng 6 3 6 To prevent the outdoor unit from falling over In case the unit is installed in places where strong wind can tilt the unit take following measure 1 Prepare 2 cables as indicated in the followi...

Page 15: ...Torque wrench b Spanner c Piping union d Flare nut Piping size mm Tightening torque N m Flare dimensions A mm Flare shape mm 9 5 33 39 12 8 13 2 R 0 4 0 8 45 2 90 2 A 15 9 63 75 19 3 19 7 6 4 4 Pipe...

Page 16: ...frigerant leak a b a Spanner b Torque wrench When it is expected that the operating pressure will be low e g when cooling will be performed while the outside air temperature is low sufficiently seal t...

Page 17: ...he system a NOTICE Do not block the air vents This could affect air circulation inside the unit WARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Sma...

Page 18: ...bble test solution from your wholesaler Do not use soap water which may cause cracking of flare nuts soap water may contain salt which absorbs moisture that will freeze when the piping gets cold and o...

Page 19: ...nit s internal refrigerant piping it is necessary to activate the vacuum mode see 6 6 9 To activate deactivate the vacuum mode field setting on page 21 which will open required valves in the refrigera...

Page 20: ...Height difference between the highest indoor unit and the outdoor unit H2 Height difference between the highest and the lowest indoor unit Refrigerant branch kit 6 6 5 To determine the additional refr...

Page 21: ...uble twin 6 6 7 Charging refrigerant Setup See 6 5 3 Checking refrigerant piping Setup on page 18 6 6 8 To charge additional refrigerant WARNING Only use R32 as refrigerant Other substances may cause...

Page 22: ...d stick it on top of a b Factory refrigerant charge see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge ex...

Page 23: ...ed crimp style ring terminals 6 7 5 Specifications of standard wiring components Component V1 Y1 71 100 140 71 100 125 140 Power supply cable MCA a 18 8 A 28 5 A 12 3 A 15 9 A 15 7 A 15 4 A Voltage ra...

Page 24: ...frame Choose one of the 3 possibilities a b a b a b 2 3 1 a Power supply cable b Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduit...

Page 25: ...at up the compressor oil to avoid oil shortage and compressor breakdown during startup NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor migh...

Page 26: ...ice cover to prevent electric shocks 3 Turn ON power for at least 6 hours before starting operation to protect the compressor 4 On the user interface set the unit to cooling operation mode 2 Start the...

Page 27: ...the unit 9 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do maintenance at least once a year However applicable legislation might...

Page 28: ...for reuse recycling and recovery 11 1 Overview Disposal Typical workflow Disposing of the system typically consists of the following stages 1 Pumping down the system 2 Bringing the system to a specia...

Page 29: ...nits 1 1 2 1 A E a b c d e eB eD HB HD HU mm a b c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB...

Page 30: ...pper unit high enough above the lower unit to prevent ice buildup at the upper unit s bottom plate B1 B2 B1 If there is no danger of drainage dripping and freezing between the upper and lower units B2...

Page 31: ...tive devices S1PH S1PLand Q1E 3 Refer to the combination table and the option manual for how to connect the wiring to X6A X28A and X77A 4 Colours BLK black RED red BLU blue WHT white GRN green 4 Legen...

Page 32: ...icable for a certain product or domain Service company Qualified company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a cert...

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Page 36: ...4P486046 1A 2017 08 Copyright 2017 Daikin...

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