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6 Installation

Installer reference guide

17

RZAG71~Y1
Sky Air Alpha-series
4P486046-1A – 2017.08

a

b

c

d

3

If you have chosen the downwards piping route:

▪ Drill (a, 4×) and remove the knockout hole (b).
▪ Cut out the slits (c) with a metal saw.

c

c

b

a

4× Ø6 mm

4

Do the following:

▪ Connect the liquid pipe (a) to the liquid stop valve.
▪ Connect the gas pipe (b) to the gas stop valve.

a

b

5

Do the following:

▪ Insulate the liquid piping (a) and the gas piping (b).
▪ Wind  heat  insulation  around  the  curves,  and  then  cover  it

with vinyl tape (c).

▪ Make  sure  the  field  piping  does  not  touch  any  compressor

components (d).

▪ Seal the insulation ends (sealant etc.) (e).

d

e

f

b

a

c

6

If  the  outdoor  unit  is  installed  above  the  indoor  unit,  cover  the
stop  valves  (f,  see  above)  with  sealing  material  to  prevent
condensed water on the stop valves from moving to the indoor
unit.

NOTICE

Any exposed piping might cause condensation.

7

Reattach the service cover and the piping intake plate.

8

Seal  all  gaps  (example:  a)  to  prevent  snow  and  small  animals
from entering the system.

a

NOTICE

Do not block the air vents. This could affect air circulation
inside the unit.

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Precautions when making knockout holes:

▪ Avoid damaging the casing.

▪ After  making  the  knockout  holes,  we  recommend  you

remove  the  burrs  and  paint  the  edges  and  areas
around the edges using repair paint to prevent rusting.

▪ When  passing  electrical  wiring  through  the  knockout

holes,  wrap  the  wiring  with  protective  tape  to  prevent
damage.

b

c

a

a

Knockout hole

b

Burr

c

Sealant etc.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

6.5

Checking the refrigerant piping

6.5.1

About checking the refrigerant piping

The outdoor unit's 

internal

 refrigerant piping has been factory tested

for  leaks.  You  only  have  to  check  the  outdoor  unit's 

external

refrigerant piping.

Before checking the refrigerant piping

Make  sure  the  refrigerant  piping  is  connected  between  the  outdoor
unit and the indoor unit.

Summary of Contents for SkyAir RZAG100M7V1B

Page 1: ...staller reference guide Sky Air Alpha series English Installer reference guide Sky Air Alpha series RZAG71M7V1B RZAG100M7V1B RZAG125M7V1B RZAG140M7V1B RZAG71M7Y1B RZAG100M7Y1B RZAG125M7Y1B RZAG140M7Y1...

Page 2: ...2 Precautions when checking the refrigerant piping 18 6 5 3 Checking refrigerant piping Setup 18 6 5 4 To check for leaks 18 6 5 5 To perform vacuum drying 18 6 6 Charging refrigerant 19 6 6 1 About c...

Page 3: ...T touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you must touch it w...

Page 4: ...operated and stored must be larger than the minimum floor area defined in table below A m2 This applies to Indoor units without refrigerant leakage sensor in case of indoor units with refrigerant lea...

Page 5: ...eakage If refrigerant gas leaks ventilate the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigera...

Page 6: ...gory III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the applicable legislation All field wiring must be performed in accorda...

Page 7: ...er Description General safety precautions Safety instructions that you must read before installing About the documentation What documentation exists for the installer About the box How to unpack the u...

Page 8: ...connecting multiple indoor units to the outdoor unit you need one or more refrigerant branch kits The outdoor indoor combination determines which and how many refrigerant branch kits to use Layout Mo...

Page 9: ...urroundings Choose a location where the hot cold air discharged from the unit or the operation noise will NOT disturb anyone Heat exchanger fins are sharp and injury is possible Choose an installation...

Page 10: ...imum inclination of 15 or vertically Make the length of the branch pipes to the indoor units as short as possible Try to keep length of the branch pipes to the indoor units equal Definitions L1 L7 H1...

Page 11: ...difference The piping lengths and height differences must comply with the following requirements Requirement Limit 71 100 125 140 1 Minimum total one way piping length Pair Limit L1 Twin Limit L1 L3...

Page 12: ...wires stranded conductor wires extension cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing capacitor because this unit is eq...

Page 13: ...installation structure Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise Fix the unit securely by means of foundation bolts in a...

Page 14: ...ng 6 3 6 To prevent the outdoor unit from falling over In case the unit is installed in places where strong wind can tilt the unit take following measure 1 Prepare 2 cables as indicated in the followi...

Page 15: ...Torque wrench b Spanner c Piping union d Flare nut Piping size mm Tightening torque N m Flare dimensions A mm Flare shape mm 9 5 33 39 12 8 13 2 R 0 4 0 8 45 2 90 2 A 15 9 63 75 19 3 19 7 6 4 4 Pipe...

Page 16: ...frigerant leak a b a Spanner b Torque wrench When it is expected that the operating pressure will be low e g when cooling will be performed while the outside air temperature is low sufficiently seal t...

Page 17: ...he system a NOTICE Do not block the air vents This could affect air circulation inside the unit WARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Sma...

Page 18: ...bble test solution from your wholesaler Do not use soap water which may cause cracking of flare nuts soap water may contain salt which absorbs moisture that will freeze when the piping gets cold and o...

Page 19: ...nit s internal refrigerant piping it is necessary to activate the vacuum mode see 6 6 9 To activate deactivate the vacuum mode field setting on page 21 which will open required valves in the refrigera...

Page 20: ...Height difference between the highest indoor unit and the outdoor unit H2 Height difference between the highest and the lowest indoor unit Refrigerant branch kit 6 6 5 To determine the additional refr...

Page 21: ...uble twin 6 6 7 Charging refrigerant Setup See 6 5 3 Checking refrigerant piping Setup on page 18 6 6 8 To charge additional refrigerant WARNING Only use R32 as refrigerant Other substances may cause...

Page 22: ...d stick it on top of a b Factory refrigerant charge see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge ex...

Page 23: ...ed crimp style ring terminals 6 7 5 Specifications of standard wiring components Component V1 Y1 71 100 140 71 100 125 140 Power supply cable MCA a 18 8 A 28 5 A 12 3 A 15 9 A 15 7 A 15 4 A Voltage ra...

Page 24: ...frame Choose one of the 3 possibilities a b a b a b 2 3 1 a Power supply cable b Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduit...

Page 25: ...at up the compressor oil to avoid oil shortage and compressor breakdown during startup NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor migh...

Page 26: ...ice cover to prevent electric shocks 3 Turn ON power for at least 6 hours before starting operation to protect the compressor 4 On the user interface set the unit to cooling operation mode 2 Start the...

Page 27: ...the unit 9 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do maintenance at least once a year However applicable legislation might...

Page 28: ...for reuse recycling and recovery 11 1 Overview Disposal Typical workflow Disposing of the system typically consists of the following stages 1 Pumping down the system 2 Bringing the system to a specia...

Page 29: ...nits 1 1 2 1 A E a b c d e eB eD HB HD HU mm a b c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB...

Page 30: ...pper unit high enough above the lower unit to prevent ice buildup at the upper unit s bottom plate B1 B2 B1 If there is no danger of drainage dripping and freezing between the upper and lower units B2...

Page 31: ...tive devices S1PH S1PLand Q1E 3 Refer to the combination table and the option manual for how to connect the wiring to X6A X28A and X77A 4 Colours BLK black RED red BLU blue WHT white GRN green 4 Legen...

Page 32: ...icable for a certain product or domain Service company Qualified company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a cert...

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Page 36: ...4P486046 1A 2017 08 Copyright 2017 Daikin...

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