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6 Installation

Installer reference guide

16

RZASG71~Y1

Sky Air Advance-series

4P486047-1 – 2017.04

NOTICE

Do not block the air vents. This could affect air circulation
inside the unit.

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Precautions when making knockout holes:

▪ Avoid damaging the casing.

▪ After  making  the  knockout  holes,  we  recommend  you

remove  the  burrs  and  paint  the  edges  and  areas
around the edges using repair paint to prevent rusting.

▪ When  passing  electrical  wiring  through  the  knockout

holes,  wrap  the  wiring  with  protective  tape  to  prevent
damage.

b

c

a

a

Knockout hole

b

Burr

c

Sealant etc.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

6.5

Checking the refrigerant piping

6.5.1

About checking the refrigerant piping

The outdoor unit's 

internal

 refrigerant piping has been factory tested

for  leaks.  You  only  have  to  check  the  outdoor  unit's 

external

refrigerant piping.

Before checking the refrigerant piping

Make  sure  the  refrigerant  piping  is  connected  between  the  outdoor
unit and the indoor unit.

Typical workflow

Checking  the  refrigerant  piping  typically  consists  of  the  following
stages:

1

Checking for leaks in the refrigerant piping.

2

Performing  vacuum  drying  to  remove  all  moisture,  air  or
nitrogen from the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

6.5.2

Precautions when checking the
refrigerant piping

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  that
can  evacuate  to  a  gauge  pressure  of  −⁠100.7  kPa
(−⁠1.007  bar)(5  Torr  absolute).  Make  sure  the  pump  oil
does not flow oppositely into the system while the pump is
not working.

NOTICE

Use  this  vacuum  pump  for  R32  exclusively.  Using  the
same  pump  for  other  refrigerants  may  damage  the  pump
and the unit.

NOTICE

▪ Connect  the  vacuum  pump  to 

both

  the  service  port  of

the  gas  stop  valve  and  the  service  port  of  the  liquid
stop valve to increase efficiency.

▪ Make sure that the gas stop valve and liquid stop valve

are  firmly  closed  before  performing  the  leak  test  or
vacuum drying.

6.5.3

Checking refrigerant piping: Setup

a

c

f

c

f

b

d

e h

g

i

a

b

A

B

d

e

R32

R32

A

Setup in case of pair

B

Setup in case of twin

a

Pressure gauge

b

Nitrogen

c

Refrigerant

d

Weighing machine

e

Vacuum pump

f

Stop valve

g

Main piping

h

Refrigerant branch kit

i

Branch piping

6.5.4

To check for leaks

NOTICE

Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).

Summary of Contents for RZASG100M7V1B

Page 1: ...nstaller reference guide Sky Air Advance series English Installer reference guide Sky Air Advance series RZASG71M2V1B RZASG100M7V1B RZASG125M7V1B RZASG140M7V1B RZASG100M7Y1B RZASG125M7Y1B RZASG140M7Y1...

Page 2: ...recautions when checking the refrigerant piping 16 6 5 3 Checking refrigerant piping Setup 16 6 5 4 To check for leaks 16 6 5 5 To perform vacuum drying 17 6 6 Charging refrigerant 17 6 6 1 About char...

Page 3: ...OT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you must touch it...

Page 4: ...ake sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the unit It state...

Page 5: ...earth leakage protector make sure it is compatible with the inverter resistant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when layi...

Page 6: ...do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and explain to the user Maintenance and service Ho...

Page 7: ...n manual of the refrigerant branch kit Demand adaptor kit SB KRP58M52 Includes the additional mounting plate EKMKSA2 Can be used for the following Low noise To lower the operation sound of the outdoor...

Page 8: ...ght be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections INFORMATION The sound pressure level is less than 70 dBA In pl...

Page 9: ...rresponds with the actual highest unit L1 Main piping L2 L7 Branch piping H1 Height difference between the highest indoor unit and the outdoor unit H2 Height difference between the highest and the low...

Page 10: ...win L2 L3 Limit L4 L5 Limit L6 L7 Limit L2 L4 L3 L7 Limit 10 m 6 Maximum height between indoor and outdoor Pair twin triple and double twin H1 Limit 30 m 7 Maximum height between indoors Pair N A Twin...

Page 11: ...ing Charging refrigerant Connecting the electrical wiring Finishing the outdoor installation Finishing the indoor installation INFORMATION For installation of the indoor unit mounting the indoor unit...

Page 12: ...e unit in order to prevent the invasion of water in the unit and to avoid the drain water dripping see the following illustration INFORMATION If necessary you can use a drain plug kit field supply to...

Page 13: ...thing but the designated refrigerant to get mixed into the refrigerant cycle e g air Only use R32 when adding refrigerant Only use installation tools e g manifold gauge set that are exclusively used f...

Page 14: ...d film on the inside of the piping This film adversely affects valves and compressors in the refrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough...

Page 15: ...oor unit Piping length Keep field piping as short as possible Piping protection Protect the field piping against physical damage 1 Do the following Remove the service cover a with screw b Remove the p...

Page 16: ...ists of the following stages 1 Checking for leaks in the refrigerant piping 2 Performing vacuum drying to remove all moisture air or nitrogen from the refrigerant piping If there is a possibility of m...

Page 17: ...it is factory charged with refrigerant but in some cases the following might be necessary What When Charging additional refrigerant When the total liquid piping length is more than specified see later...

Page 18: ...ak If the refrigerant leaks in the room and comes in contact with fire from a burner a heater or a cooker this may result in fire or the formation of a harmful gas Turn off any combustible heating dev...

Page 19: ...ins fluorinated greenhouse gases Its global warming potential GWP value is 675 Do NOT vent these gases into the atmosphere When charging refrigerant always use protective gloves and safety glasses CAU...

Page 20: ...frigerant charge in the system expressed as tonnes CO2 equivalent is used to determine the maintenance intervals Follow the applicable legislation Formula to calculate the greenhouse gas emissions GWP...

Page 21: ...ble legislation Interconnection cables Minimum cable section of 2 5 mm and applicable for 230 V Recommended field fuse 20 A 25 A 32 A 16 A 20 A Earth leakage circuit breaker Must comply with applicabl...

Page 22: ...e frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tub...

Page 23: ...eat up the compressor oil to avoid oil shortage and compressor breakdown during startup NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor mig...

Page 24: ...vice cover to prevent electric shocks 3 Turn ON power for at least 6 hours before starting operation to protect the compressor 4 On the user interface set the unit to cooling operation mode 2 Start th...

Page 25: ...the unit 9 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do maintenance at least once a year However applicable legislation might...

Page 26: ...y for reuse recycling and recovery 11 1 Overview Disposal Typical workflow Disposing of the system typically consists of the following stages 1 Pumping down the system 2 Bringing the system to a speci...

Page 27: ...row of units A E a b c d e eB eD a b c d e eB eD A B C D E B HU HD H B 100 A B C 250 100 100 B E 100 1000 500 A B C E 250 150 150 1000 500 D 500 D E 500 1000 500 B D 100 500 B D E 1 2 1 HB HD HB HU 25...

Page 28: ...e upper unit high enough above the lower unit to prevent ice buildup at the upper unit s bottom plate B1 B2 B1 If there is no danger of drainage dripping and freezing between the upper and lower units...

Page 29: ...ctive devices S1PH S1PLand Q1E 3 Refer to the combination table and the option manual for how to connect the wiring to X6A X28A and X77A 4 Colours BLK black RED red BLU blue WHT white GRN green 4 Lege...

Page 30: ...licable for a certain product or domain Service company Qualified company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a cer...

Page 31: ......

Page 32: ...4P486047 1 2017 04 Copyright 2017 Daikin...

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