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Installation manual

4

RXYSQ4~Y1B

VRVIII-S System air conditioner

4PW68122-1 – 02.2011

3.

B

EFORE

 

INSTALLATION

3.1.

Precautions for R410A

The refrigerant requires strict cautions for keeping the system
clean, dry and tight.
-

Clean and dry

Foreign materials (including mineral oils or moisture) should be
prevented from getting mixed into the system.
-

Tight

Read 

"8. Precautions on refrigerant piping" on page 8

  carefully

and follow these procedures correctly.

Since R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state. (If the refrigerant
is in state of gas, its composition changes and the system will
not work properly).

The connected indoor units must be indoor units designed
exclusively for R410A.

3.2.

Installation

For Sky Air or room air conditioner indoor units only:
For installation of the indoor unit(s) and BP unit(s), refer to the
indoor unit and BP unit's installation manual.

For VRV indoor units only:
For installation of the indoor unit(s), refer to the indoor unit
installation manual.

Never operate the air conditioner with the discharge pipe
thermistor (R2T), suction pipe thermistor (R3T) and pressure
sensors (S1NPH, S1NPL) removed. Such operation may burn
out the compressor.

Be sure to confirm the model name and the serial no. of the
outer (front) plates when attaching/detaching the plates to avoid
mistakes.

When closing the service panels, take care that the tightening
torque does not exceed 4.1 N•m.

3.3.

Handling

As shown in the figure, bring the unit slowly by grabbing the left and
right grips.

Place your hands on the corner instead of holding the suction inlet in
the side of the casing, otherwise the casing could be deformed.

4.

S

ELECTING

 

INSTALLATION

 

SITE

Only for Y1: This is a class A product. In a domestic environment this
product may cause radio interference in which case the user may be
required to take adequate measures.

1

Select an installation site where the following conditions are
satisfied and that meets with your customer's approval.

-

Places which are well-ventilated.

-

Places where the unit does not bother next-door neighbours.

-

Safe places which can withstand the unit's weight and 
vibration and where the unit can be installed level.

-

Places where there is no possibility of flammable gas or 
product leak.

-

Places where servicing space can be well ensured.

-

Places where lengths of piping and wiring for indoor units, BP 
units (for Sky Air or room air conditioner indoor units only) 
and outdoor units are within the allowable ranges.

-

Places where water leaking from the unit cannot cause 
damage to the location (e.g. in case of a blocked drain pipe).

-

Places where the rain can be avoided as much as possible.

2

When installing the unit in a place exposed to strong wind, pay
special attention to the following.

Strong winds of 5 m/sec or more blowing against the outdoor
unit's air outlet causes short circuit (suction of discharge air),
and this may have the following consequences:
-

Deterioration of the operational capacity.

-

Frequent frost acceleration in heating operation.

-

Disruption of operation due to rise of high pressure.

-

When a strong wind blows continuously on the face of the 
unit, the fan can start rotating very fast until it breaks.

Refer to the figures for installation of this unit in a place where
the wind direction can be foreseen.

Turn  the air outlet side toward the building's wall, fence or
screen.

Set the outlet side at a right angle to the direction of the wind.

Since design pressure is 4.0 MPa or 40 bar, pipes of larger
wall thickness may be required. Refer to paragraph

"7.1. Selection of piping material" on page 7

.

Take care not to let hands or objects come in contact with
rear fins.

Make sure to provide for adequate measures in order
to prevent that the outdoor unit be used as a shelter
by small animals.

Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean.

Strong wind

Blown air

Strong wind

Make sure there is enough room to do the installation

Summary of Contents for RXYSQ4P8V1B

Page 1: ...INSTALLATION MANUAL RXYSQ4P8V1B RXYSQ5P8V1B RXYSQ6P8V1B RXYSQ4P8Y1B RXYSQ5P8Y1B RXYSQ6P8Y1B System air conditioner ...

Page 2: ... 1 2 H L2 H 0 L1 1 2 H 1 2 H L1 H 0 L2 1 2 H 1 2 H L2 H L2 H L2 H L2 H L2 H L2 H L2 H 150 500 500 500 500 750 100 100 100 100 200 300 200 100 250 250 500 1000 1000 1000 500 500 500 500 1000 1000 1000 1000 500 500 1000 500 1000 1000 300 300 300 250 300 300 500 200 1000 1000 1000 1000 1000 1250 1500 1500 1000 1000 100 5 4 4 3 2 1 7 8 9 10 A D C B 5 6 11 3000 1 3 5 4 2 2 mm 6 3 7 1 0 0 0 1 0 0 0 1000...

Page 3: ...0 V 2 3 1 4 5 9 16 V 230 V 1 2 3 4 1 2 3 4 380 415 V V1 Y1 10 16 V 230 V 230 V 16 V 16 V 16 V 1 2 3 2 3 4 1 2 3 4 1 4 5 5 5 380 415 V V1 Y1 11 2 1 1 1 2 3 4 4 V1 1 50 Hz Y1 3N 50 Hz 1 50 Hz 1 8 11 9 8 10 ...

Page 4: ...abelecido em A e com o parecer positivo de B de acordo com o Certificado C 09 Примечание как указано в A и в соответствии с положительным решением B согласно Свидетельству C 10 Bemærk som anført i A og positivt vurderet af B i henhold til Certifikat C 11 Information enligt A och godkänts av B enligt Certifikatet C 12 Merk som det fremkommer i A og gjennom positiv bedømmelse av B ifølge Sertifikat ...

Page 5: ...isposal requirements 27 The English text is the original instruction Other languages are translations of the original instructions 1 SAFETY CONSIDERATIONS The precautions listed here are divided into the following two types Both cover very important topics so be sure to follow them carefully Warning Ask your dealer or qualified personnel to carry out installation work Do not install the machine by...

Page 6: ...as leaks Water pipe Hard vinyl tubes are not effective grounds Lightning conductor or telephone ground wire Electric potential may rise abnormally if struck by a lightning bolt Be sure to install an earth leakage breaker Failure to install an earth leakage breaker may cause electric shocks and fire Install drain piping according to this installation manual to ensure good drainage and insulate the ...

Page 7: ...icated for your system To select an optimum refrigerant branching kit refer to Refrigerant branch kit selection on page 11 2 5 Technical and electrical specifications Refer to the Engineering Data Book for the complete list of specifications 1 BP unit branch provider Choose the BP unit type 2 or 3 rooms in function of the installation pattern For 2 rooms BPMKS967B2B For 3 rooms BPMKS967B3B 2 Refne...

Page 8: ...ere the following conditions are satisfied and that meets with your customer s approval Places which are well ventilated Places where the unit does not bother next door neighbours Safe places which can withstand the unit s weight and vibration and where the unit can be installed level Places where there is no possibility of flammable gas or product leak Places where servicing space can be well ens...

Page 9: ... 5 1 Installation method for prevention of falling over If it is necessary to prevent the unit from falling over install as shown in the figure prepare all 4 wires as indicated in the drawing unscrew the top plate at the 4 locations indicated A and B put the screws through the nooses and screw them back tight 5 2 Method for removing transportation stay The yellow transportation stay installed over...

Page 10: ... case of non stacked installation See figure 4 B In case of stacked installation 1 In case obstacles exist in front of the outlet side 2 In case obstacles exist in front of the air inlet A Drain socket B Drain cap C Drain receiver D Insulation tape E Drain stop NOTE If drain holes of the outdoor unit are covered by a mounting base or by floor surface raise the unit in order to provide a free space...

Page 11: ... sizes are not available it is also allowed to use other diameters mm sizes taken the following into account select the pipe size nearest to the required size use the suitable adapters for the change over from inch to mm pipes field supply L A L H 0 L 1 2H 250 1 2H L H 300 H L Installation impossible 1000 200 2000 100 1500 600 3000 A H L All field piping must be installed by a licensed refrigerati...

Page 12: ...gerating system and preventing normal operation When brazing while inserting nitrogen into the piping nitrogen must be set to 0 02 MPa with a pressure reducing valve just enough so that it can be felt on the skin 8 2 Cautions for flare connection See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant ether or ester oil to the inside and outside...

Page 13: ...ts always lock the stop valve with a wrench and then use a torque wrench Do not place wrenches on the valve cover Do not apply force on the valve cover this may result in a refrigerant leak For cooling operation under low ambient temperature or any other operation under low pressure apply silicon pad or similar to prevent freezing of the gas stop valve flare nut see figure Freezing of the flare nu...

Page 14: ...not to let the indoor and outdoor branch piping come into contact with the compressor terminal cover If the liquid side piping insulation might come into contact with it adjust the height as shown in the figure below Also make sure the field piping does not touch the bolts or outer panels of the compressor For VRV indoor units only When the outdoor unit is installed above the indoor unit the follo...

Page 15: ...Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units H1 30 m Between outdoor and BP units Difference in height Difference in height between outdoor and BP units H2 30 m Between BP and BP units Difference in height Difference in height between BP and BP units H3 15 m Between indoor and indoor units Difference in height Difference in height betw...

Page 16: ...branch kit and BP unit c d e Total indoor capacity Q Gas pipe Liquid pipe Qc Qd Qe 5 0 kW Ø12 7x0 8 Ø6 4x0 8 Qc Qd Qe 5 0 kW Ø15 9x1 0 Ø9 5x0 8 NOTE Qc Qd Qe is total connected indoor capacity c d e indicates the symbols in the figure Example Indoor 4 2 5 kW Indoor 5 3 5 kW Qe 11 0 kW Indoor 6 5 0 kW Gas pipe Ø15 9x1 0 and liquid pipe Ø9 5x0 8 R Total length m of liquid piping size at Ø9 5 x0 054 ...

Page 17: ...side main piping If the recommended pipe size is not available stick to the original pipe diameter which may result in a small capacity decrease Gas side RXYSQ4 5 Ø15 9 Ø19 1 RXYSQ6 Ø19 1 Ø22 2 A Piping between outdoor unit and refrigerant branch kit Match to the size of the connection piping on the outdoor unit Outdoor unit connection piping size B Piping between refrigerant branch kits Use the p...

Page 18: ... Air or room air conditioner applications or How to calculate the additional refrigerant to be charged on page 13 for VRV indoor units In case re charge is required refer to the nameplate of the unit The nameplate states the type of refrigerant and necessary amount Precautions when adding R410A Be sure to charge the specified amount of refrigerant in liquid state to the liquid pipe Since this refr...

Page 19: ...ual fluorinated greenhouse gases label is supplied with the unit Sticking instructions are illustrated on the backside of that label x OFF w ON c blinking ON or OFF H1P H2P H3P H4P H5P H6P H7P w x x x x x x H1P H2P H3P H4P H5P H6P H7P w w w x x w w H1P H2P H3P H4P H5P H6P H7P w x x x x x c This setting is for VRV applications default setting H1P H2P H3P H4P H5P H6P H7P w x x x x c x This setting i...

Page 20: ...k and valve A open Check if the button was pressed within 10 minutes after the valves were opened Is the indoor unit air intake vent or outlet vent blocked After correcting the problem press button once and perform automatic refrigerant charging again starting from step 4 2 x OFF w ON c blinking ON or OFF WARNING Do not touch anything else than the push buttons BS1 5 on the PCB A2P when making the...

Page 21: ...valve and liquid side stop valve Valve A must be left fully closed 3 Open valve A immediately after starting of the compressor 4 Charge the additional refrigerant in its liquid state through the service port of the liquid line stop valve 5 While the unit is at a standstill and under setting mode 2 refer to 11 2 Checks before initial start up on page 22 Setting the mode on page 22 set the required ...

Page 22: ...2F Motor fan lower PS Switching power supply Q1DI Field earth leakage breaker 300 mA R1 Resistor current limiting R1 A1P Resistor R1 A2P Resistor R2 Resistor current sensor R2 A2P Resistor R1T Thermistor air R2T Thermistor discharge R2T Thermistor M1C discharge R3T Thermistor suction 1 R4T Thermistor heat exchanger R4T Thermistor subcool R5T Thermistor suction 2 R6T Thermistor subcooling heat exch...

Page 23: ... remote controller of the indoor unit indicates U1 and the equipment cannot operate Change any two of the three power supply cables L1 L2 L3 to correct phase 10 3 Connection example of total system wiring For Sky Air or room air conditioner indoor units only see figure 9 For VRV indoor units only see figure 10 10 4 Connecting power wire and transmission wires Let the power wire including ground wi...

Page 24: ...27 13 5 Transmission line section 0 75 1 25 mm2 Wire type Only in protected pipes use H07RN F when protected pipes are not used H05VV NOTE Select the power supply cable in accordance with relevant local and national regulations Wire size must comply with the applicable local and national code Specifications for local wiring power cord and branch wiring are in compliance with IEC60245 2 3 1 After f...

Page 25: ... extremely hot In order to prevent damage to the PCB first eliminate static electricity by touching a metal part e g stop valve with your hand Then pull out the connector After measuring the residual voltage pull out the outdoor fan connector Make sure you do not touch a conductive section The outdoor fan may rotate due to strong backblow wind causing the capacitor to charge This may result in an ...

Page 26: ...ate the switches with an insulated stick such as a ball point pen to avoid touching of live parts Location of the DIP switches leds and buttons Led state Throughout the manual the state of the leds is indicated as follows Setting the push button switch BS1 5 Function of the push button switch which is located on the outdoor unit PCB The figure shows state of the led indications when the unit is sh...

Page 27: ...OOL HEAT setting by the slave unit when outdoor units are connected in multiple system combination H1P H2P H3P H4P H5P H6P H7P 1 x x c x x x x 2 x x x c x x x 3 x x x x c x x Possible functions A additional refrigerant charging operation B refrigerant recovery operation vacuuming operation C automatic low noise operation setting at nighttime D low noise operation level setting via the external con...

Page 28: ...NOTE When you want to terminate the test operation press the button The unit will keep running for 30 seconds and then stops During test operation it is impossible to stop the unit with the remote controller H1P H2P H3P H4P H5P H6P H7P normal x x w x x x x abnormal x w x x x x x Indoor units cannot be checked individually After the test operation is finished check the indoor units individually via...

Page 29: ...ss the fan direction and fan strength buttons on the indoor unit to see if they operate properly 12 SERVICE MODE OPERATION After turning on the power supply the unit can not be started until the H2P initialisation led indicating that the unit is still under preparation goes off maximum 12 minutes Vacuuming method At the first installation this vacuuming is not required It is required only for repa...

Page 30: ...VRV indoor units only Pay special attention to places such as a basements etc where refrigerant can stay since refrigerant is heavier than air 13 3 Procedure for checking maximum concentration Check the maximum concentration level in accordance with steps 1 to 4 below and take whatever action is necessary to comply 1 Calculate the amount of refrigerant kg charged to each system separately 2 Calcul...

Page 31: ...oncentration level then it will be necessary to revise the system Please consult your supplier 14 DISPOSAL REQUIREMENTS Dismantling of the unit treatment of the refrigerant of oil and of other parts must be done in accordance with relevant local and national legislation A Where there are no smaller room divisions B Where there is a room division but there is an opening between the rooms sufficient...

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Page 35: ...2 5 B 1 2 4 3 5 C 1 2 3 4 D E E E E E 12 A B C 2 2 3 2 4 7 2 9 3 2 3 5 6 1 4 8 3 2 4 3 2 1 6 8 9 7 2 V1 Y1 3 14 A1P A2P A4P X2M X2M F1 F1 F2 F2 TO IN D UNIT C H SELECTOR X2M A C B A4P TO OUT D UNIT F1 F1 F2 A C B F2 TO IN D UNIT C H SELECTOR X2M TO OUT D UNIT X1M A1P A B C F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 4 5 1 3 A B C 1 3 2 2 V1 Y1 16 TO IN D UNIT F1 F2 TO OUT D UNIT F1 F2 DS...

Page 36: ...4PW68122 1 02 2011 Copyright 2011 Daikin ...

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