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6 Installation

Installer reference guide

15

ARXM25~35 RXM20~35 RXJ20~3
RXA20~35A3V1B
R32 split series
4P518023-5D – 2019.04

a

b

c

a

Liquid stop valve

b

Gas stop valve

c

Service port

2

Connect  the  gas  refrigerant  connection  from  the  indoor  unit  to
the gas stop valve of the outdoor unit.

NOTICE

It  is  recommended  that  the  refrigerant  piping  between
indoor  and  outdoor  unit  is  installed  in  a  ducting  or  the
refrigerant piping is wrapped with finishing tape.

6.5

Checking the refrigerant piping

6.5.1

About checking the refrigerant piping

The outdoor unit's 

internal

 refrigerant piping has been factory tested

for  leaks.  You  only  have  to  check  the  outdoor  unit's 

external

refrigerant piping.

Before checking the refrigerant piping

Make  sure  the  refrigerant  piping  is  connected  between  the  outdoor
unit and the indoor unit.

Typical workflow

Checking  the  refrigerant  piping  typically  consists  of  the  following
stages:

1

Checking for leaks in the refrigerant piping.

2

Performing  vacuum  drying  to  remove  all  moisture,  air  or
nitrogen from the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

6.5.2

Precautions when checking the
refrigerant piping

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  that
can  evacuate  to  a  gauge  pressure  of  −⁠100.7  kPa
(−⁠1.007  bar)(5  Torr  absolute).  Make  sure  the  pump  oil
does not flow oppositely into the system while the pump is
not working.

NOTICE

Use  this  vacuum  pump  for  R32  exclusively.  Using  the
same  pump  for  other  refrigerants  may  damage  the  pump
and the unit.

NOTICE

▪ Connect  the  vacuum  pump  to  the  service  port  of  the

gas stop valve.

▪ Make sure that the gas stop valve and liquid stop valve

are  firmly  closed  before  performing  the  leak  test  or
vacuum drying.

6.5.3

To check for leaks

NOTICE

Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).

NOTICE

Make  sure  to  use  a  recommended  bubble  test  solution
from  your  wholesaler.  Do  not  use  soap  water,  which  may
cause cracking of flare nuts (soap water may contain salt,
which  absorbs  moisture  that  will  freeze  when  the  piping
gets  cold),  and/or  lead  to  corrosion  of  flared  joints  (soap
water  may  contain  ammonia  which  causes  a  corrosive
effect between the brass flare nut and the copper flare).

1

Charge the system with nitrogen gas up to a gauge pressure of
at  least  200  kPa  (2  bar).  It  is  recommended  to  pressurize  to
3000 kPa (30 bar) in order to detect small leaks.

2

Check  for  leaks  by  applying  the  bubble  test  solution  to  all
connections.

3

Discharge all nitrogen gas.

6.5.4

To perform vacuum drying

DANGER: RISK OF EXPLOSION

Do NOT start the unit if it is vacuumed.

i

h

j

a

b

c

h

k

d

f

f

e

g

a

Low pressure gauge

b

Gauge manifold

c

High pressure gauge

d

Low-pressure valve (Lo)

e

High-pressure valve (Hi)

f

Charging hoses

g

Vacuum pump

h

Valve caps

i

Service port

j

Gas stop valve

k

Liquid stop valve

1

Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).

2

Leave as is for 4-5 minutes and check the pressure:

If the pressure…

Then…

Does not change

There is no moisture in the
system. This procedure is
finished.

Increases

There is moisture in the
system. Go to the next step.

3

Vacuum the system for at least 2 hours to a manifold pressure
of −0.1 MPa (−1 bar).

4

After  turning  the  pump  OFF,  check  the  pressure  for  at  least
1 hour.

5

If  you  do  NOT  reach  the  target  vacuum  or  CANNOT  maintain
the vacuum for 1 hour, do the following:

Summary of Contents for RXJ20M3V1B

Page 1: ...eference guide R32 split series English Installer reference guide R32 split series ARXM25N2V1B9 ARXM35N2V1B9 RXM20N2V1B9 RXM25N2V1B9 RXM35N2V1B9 RXJ20M3V1B RXJ25M3V1B RXJ35M3V1B RXA20A3V1B RXA25A3V1B...

Page 2: ...iping 15 6 5 3 To check for leaks 15 6 5 4 To perform vacuum drying 15 6 6 Charging refrigerant 16 6 6 1 About charging refrigerant 16 6 6 2 About the refrigerant 16 6 6 3 Precautions when charging re...

Page 3: ...ive gloves safety glasses when installing maintaining or servicing the system WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with them Possible ri...

Page 4: ...nstallation of pipework shall be kept to a minimum WARNING If appliances contain R32 refrigerant the floor area of the room in which the appliances are installed operated and stored MUST be larger tha...

Page 5: ...gas leaks ventilate the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigerant gas comes into con...

Page 6: ...e fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the applicable legislation All field wiring MUST be performed in accordance with the wiring diagram supplied with...

Page 7: ...latest technical data is available on the regional Daikin website publicly accessible The full set of latest technical data is available on the Daikin extranet authentication required 2 2 Installer r...

Page 8: ...y flammable 4 1 Overview About the unit This chapter contains information about Identification of the outdoor unit 4 2 Identification NOTICE When installing or servicing several units at the same time...

Page 9: ...ir outlet b Air inlet NOTICE The height of the wall on the outlet side of the outdoor unit MUST be 1200 mm NOTICE Do NOT stack the units on each other Do NOT hang the unit on a ceiling Strong winds 18...

Page 10: ...eral snowfall is possible make sure that the heat exchanger coil is NOT affected by the snow If necessary install a snow cover or shed and a pedestal 5 2 3 Refrigerant piping length and height differe...

Page 11: ...escribes what you have to do and know on site to install the system Typical workflow Installation typically consists of the following stages 1 Opening the unit 2 Mounting the outdoor unit 3 Connecting...

Page 12: ...bottom side of the unit in order to prevent water from getting into the unit and to avoid drain water dripping see the following figure NOTICE If the unit is installed in a cold climate take adequate...

Page 13: ...ion period Protection method Outdoor unit 1 month Pinch the pipe 1 month Pinch or tape the pipe Indoor unit Regardless of the period INFORMATION Do NOT open the refrigerant stop valve before checking...

Page 14: ...panner on the stem cap as this could cause a refrigerant leak a b a Spanner b Torque wrench When it is expected that the operating pressure will be low e g when cooling will be performed while the out...

Page 15: ...ely Using the same pump for other refrigerants may damage the pump and the unit NOTICE Connect the vacuum pump to the service port of the gas stop valve Make sure that the gas stop valve and liquid st...

Page 16: ...Vacuum drying on the outdoor unit s internal refrigerant piping is performed NOTICE Before completely recharging perform vacuum drying on the outdoor unit s internal refrigerant piping as well Typical...

Page 17: ...CO2 equivalent Formula to calculate the quantity in CO2 equivalent tonnes GWP value of the refrigerant total refrigerant charge in kg 1000 Use the GWP value mentioned on the refrigerant charge label...

Page 18: ...A A a Curled single core wire b Screw c Flat washer Stranded conductor wire with round crimp style terminal c b b a c a B B a Terminal b Screw c Flat washer O Allowed X NOT allowed Tightening torques...

Page 19: ...cally consists of the following stages 1 Checking the Checklist before commissioning 2 Performing a test run for the system 7 2 Precautions when commissioning DANGER RISK OF ELECTROCUTION DANGER RISK...

Page 20: ...sumes electricity When the power turns back on after a power break the previously selected mode will be resumed 7 6 Starting up the outdoor unit See the indoor unit installation manual for configurati...

Page 21: ...based on symptoms Before troubleshooting Carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring 11 2 Precautions when troublesho...

Page 22: ...rate recovery system so that the unit s compressor does NOT have to operate NOTICE During pump down operation stop the compressor before removing the refrigerant piping If the compressor is still runn...

Page 23: ...DS DIP SWITCH E H HEATER F U FU FOR CHARACTERISTICS FUSE REFER TO PCB INSIDE YOUR UNIT FG CONNECTOR FRAME GROUND H HARNESS H P LED V L PILOT LAMP LIGHT EMITTING DIODE HAP LIGHT EMITTING DIODE SERVICE...

Page 24: ...rtain product or application explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Mainten...

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Page 28: ...4P518023 5D 2019 04 Copyright 2018 Daikin...

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