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6

5.

UNPACKING AND PLACING THE UNIT

Make sure the unit is installed level on a sufficiently strong base to
prevent vibration and noise.

Secure the unit to its base using foundation bolts. (Use four com-
mercially available M12-type foundation bolts, nuts, and washers.)

The foundation bolts should be inserted
20 mm.

Make sure the base under the unit extended
more than 765mm behind the unit.

The height of the base should be at least 150mm from the floor.

The unit must be installed on a solid longitudinal foundation
(steelbeam frame or concrete) as indicated in figure 4.

(Refer to figure 4)

1.

Foundation bolt point (

φ

15 dia. : 4 positions)

2.

Depth of product

3.

Shape of indoor unit’s support leg and foundation bolt
positions

DO NOT USE STANDS TO SUPPORT THE CORNERS

(Refer to figure 5)

1.

Do not use stands to support the corners.

Caution

1.

Prepare a water drainage channel around the foundation to
drain waste water from around the unit.

2.

If the unit is to be installed on a roof, check the strength of the
roof and its drainage facilities first.

3.

If the unit is to be installed on a frame, install the waterproof-
ing board within a distance of 150mm under the unit in order
to prevent infiltration of water coming from under the unit.

[Precaution]

When installing on a roof, make sure the roof floor is strong
enough and be sure to water-proof all work.

Make sure the area around the machine drains properly by setting
up drainage grooves around the foundation.
(Drain water is sometimes discharged from the outdoor unit when
it is running.)

Block all gaps in the holes for passing out piping and wiring using
sealing material (locally procured).
(Small animals may enter the machine.)

Ex: passing piping out through the front

1.

Plug the areas marked with “

”.

(When the piping is routed from the front panel.)

2.

Gas side piping

3.

Liquid side piping

6.

REFRIGERANT PIPING

Caution

After completing installation, be sure to open the valve.
(See

6-6 Additional refrigerant charge

for details) (Operating

the unit with the valve shut will break the compressor.)
Use R22 to add refrigerant.
All field piping must be installed by a licensed refrigeration techni-
cian and must comply with relevant local and national regulations.

CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING

Do not use flux when brazing copper-to copper refrigerant piping.
Therefore, use the phosphor copper brazing filter metal(BCuP)
which does not require flux.
(Flux has extremely harmful influence on refrigerant piping sys-
tems. For instance, if the chlorine based flux is used, it will cause
pipe corrosion or, in particular, if the flux contains fluorine, it will
damage the refrigerant oil.)

Note

Use R22 only when adding refrigerant.

Installation tools:
Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R22 installations to withstand
the pressure and to prevent foreign materials from mixing into the
system.
Vacuum pump (use a 2-stage vacuum pump with a non-return valve):

1.

Make sure the pump oil does not flow oppositely into the sys-
tem while the pump is not working.

2.

Use a vacuum pump which can evacuate to –100.7 kPa (5Torr,
–755mmHg).

6-1 Selection of piping material
1.

Foreign materials inside pipes (including oils for fabrication) must
be 30mg/10m or less.

2.

Use the following material specification for refrigerant pipping:

construction material: Phosphoric acid deoxidized seamless
copper for refrigerant.

size: Determine the proper size referring to chapter “Example
of connection”.

The wall thickness of the refrigerant piping should comply with
relevant local and national regulations. For R22 the design
pressure is 2.8 MPa.

3.

Make sure to use the particular branches of piping that have been
selected referring to chapter “Example of connection”.

6-2 Connecting the refrigerant piping
1.

The local branch piping can be connected either forward or to the
sides (taken out of the bottom) as shown in the figure.

1.

Left-side connection

2.

Front connection

3.

Right-side connection

[One outdoor unit installed: In case of RX5-16MY1(E)]

Front connection:
Remove the shutoff valve cover to connect.

(Refer to figure 6)

Side (bottom) connection:
Remove the knock holes on the bottom frame and route the piping
under the bottom frame.

(Refer to figure 6)

Model

A

B

RX5 type

635

497

RX8 · 10 type

930

792

RX12 · 14 · 16 type

1240

1102

20

1

2

3

1

2

3

01_3P114261-9L-EN.fm Page 6 Thursday, August 28, 2003 3:33 PM

Summary of Contents for RX5MY1

Page 1: ...conditioner Chinese RX5MY1 E RX8MY1 E RX10MY1 E RX12MY1 E RX14MY1 E RX16MY1 E RX18MY1 E RX20MY1 E RX22MY1 E RX24MY1 E RX26MY1 E RX28MY1 E RX30MY1 E RX32MY1 E RX34MY1 E RX36MY1 E RX38MY1 E RX40MY1 E R...

Page 2: ...B4 fm 1...

Page 3: ...type RX12 14 16 type RX5 type RX12 14 16 type RX8 10 type 6 3 2 8 4 7 4 4 6 1 1 6 3 4 2 5 3 4 1 figure 4 722 737 80 80 765 A B 1 2 3 1 2 1 RX18 48 type RX5 16 type 2 6 7 3 4 5 1 4 2 3 10 15 8 9 17 1...

Page 4: ...Q2 A B C F1 F1 F2 F2 Q1 Q2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 4 5 6 1 2 C H SELECTOR TO IN D UNIT TO OUT D UNIT TO MULTI UNIT A1P 3 figure 16 figure 18 A B C F1 X1M F2 F1 F2 1 2 3 4...

Page 5: ...5 6 RX12 14 16 type RX5 8 10 type 7 8 9 8 14 15 16 17 18 19 20 21 22 10 11 1 4 In the case RX5 type In the case RX8 10 type figure 24 1 1 2 2 RX5 8 10 type RX12 14 16 type figure 25 A B C A B C 1 DS1...

Page 6: ...unit is for R22 See the catalog for indoor unit models which can be connected Normal operation is not possible when connected to other units Caution Do not allow children to mount on the outdoor unit...

Page 7: ...45 15 14 10 20 25 27 30 30 B 43 A Small Large RX5 type RX8 16 type RX 12 16 type RX 8 16 type RX12 16 type Number of outdoor units 2 3 Kit name BHF22M90 BHF22M135 Kit name KHRJ26K40TP KHRJ26K40HP KHRJ...

Page 8: ...9 1 6 Crankcase heater W 33 33 33 Refrigerant type R22 Refrigerant charge Kg 8 5 13 1 13 9 15 6 Condenser Nominal air flow m3 min 75 175 180 210 Fan motor output W 0 35 0 75 Model RX14MY1 E RX16MY1 E...

Page 9: ...r supply Phase 3N Frequency Hz 50Hz Voltage V 380 415 Voltage torerance 10 Recommended fuses A 90 100 100 100 Compressor Phase 3 Frequency Hz 50Hz Voltage V 380 415 Nominal running current A 8 3 7 6 8...

Page 10: ...t operation of the unit 3 The refrigerant R22 itself is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size...

Page 11: ...nstalled by a licensed refrigeration techni cian and must comply with relevant local and national regulations CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING Do not use flux when brazing copper to...

Page 12: ...manual delivered with the kit Mount the REFNET joint so that it branches either horizontally or vertically Refer to figure 8 1 Horizontal wires 2 Up to 30 or vertically Mount the REFNET header so tha...

Page 13: ...Piping between outdoor units to indoor unit to indoor unit to indoor unit to indoor unit to indoor unit Downward inclination Downward inclination Oil remains in piping A B A B Prohibited pattern to i...

Page 14: ...er than the first branch select the proper branch kit model based on the total capacity index 100 100 x 160 160 x 330 KHRJ26K11T KHRJ26K18T KHRJ26K37T KHRJ26K40T KHRJ26K40TP KHRJ26K75T KHRJ26K75TP KHR...

Page 15: ...Closing shutoff valve 1 Remove the cap and turn the valve clockwise with the hexagon wrench JISB4648 2 Securely tighten the valve until the shaft contacts the main body seal 3 Make sure to tighten th...

Page 16: ...ear side of the front cover Note refer to the example of connection for the amount to be added After the vacuum drying is finished charge the additional refriger ant in its liquid state through the li...

Page 17: ...s 4 of the supply rating Follow the electrical wiring diagram when carrying out any elec trical wiring Only proceed with wiring work after blocking off all power Always ground wires In accordance with...

Page 18: ...re it so that it comes through the cut out section of the cup washer An improper ground con nection may prevent a good ground from being achieved Field line connection transmission wiring and cool hea...

Page 19: ...g between the outdoor units in the same pipe line must be connected to the Q1 Q2 Out Multi terminals Connecting the wires to the Out Out terminals results in system malfunction The wiring for the othe...

Page 20: ...learn the setting method refer to the Service Precautions label attached at the position shown in the figure on the right Electric box lid in outdoor unit Remember the actual settings you have made m...

Page 21: ...ever action is necessary to comply 1 Calculate the amount of refrigerant kg charged to each system separately Note Where a single refrigerant facility is divided into 2 entirely inde pendent refrigera...

Page 22: ...3P114261 9L EM03A074A 0310 HT COVER fm Page 5 Thursday August 28 2003 11 22 AM...

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