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12

English

(straight pipe) of 4-3/4 in. (120 mm) or more is connected to the joint. 
Refer to figure 23 (Fig. C).

• Incorrect installation may cause breakage of outside unit.

(Refer to figure 23)

1.

Caution nameplate

2.

Horizontal line

3.

Ground

4.

Straight part of 19-11/16 in. (500 mm) or more

5.

Local pipe
(4-3/4 in. (120 mm) length or more)

Precautions when selecting branch piping.

• If the overall equivalent length of piping between the outside units 

and indoor units is 262.5 ft. (80 m) or more, be sure to enlarge the 
main pipe in the liquid-side branch piping.
Depending on the length of the refrigerant piping, the cooling/heat-
ing capacity may drop, but even in such cases it is ok to enlarge the 
main pipe.

(Refer to figure 21)

1.

Outside unit

2.

Main pipe

3.

Enlarge

4.

The first refrigerant branch kit.

5.

Indoor unit

[Liquid side]

RWEYQ72/84P type: 

...................................................φ

3/8”

 

φ

1/2”

RWEYQ144P type: 

......................................................φ

1/2”

 

φ

5/8”

RWEYQ168/216P type: 

...............................................φ

5/8”

 

φ

3/4”

RWEYQ252P type: 

......................................................φ

3/4”

 

φ

7/8”

9-2 Protection against contamination when install-

ing pipes

Take measures to prevent foreign materials like moisture and 
contamination from mixing into the system.

Great caution is needed when passing copper tubes through 
walls.

9-3 Pipe connection

Only use the flare nuts included with the unit.
Using different flare nuts may cause the refrigerant to leak.

Be sure to perform a nitrogen blow when brazing.
(Brazing without performing nitrogen replacement or releasing
nitrogen into the piping will create large quantities of oxidized film
on the inside of the pipes, adversely affecting valves and com-
pressors in the refrigerating system and preventing normal oper-
ation.)

Do not use a flux when brazing the refrigerant pipe joints.
Use phosphor copper brazing (B-Cu93P-710/795: ISO 3677)
which does not require flux.
(Flux has an extremely negative effect on refrigerant piping sys-
tems. For instance, if chlorine based flux is used, it will cause pipe
corrosion. If the flux contains fluorine, it will damage the refriger-
ant oil.)

DANGER

Use of oxygen could cause an explosion resulting in severe injury 
or death. Only use nitrogen gas.

Refrigerant gas may produce toxic gas if it comes in contact with fire 
such as from a fan heater, stove or cooking device. Exposure to this 
gas could cause severe injury or death.

NOTE

The pressure regulator for the nitrogen released when doing the
brazing should be set to 2.9 psig (0.02 MPa) or less.

(Refer to figure 18)

1.

Refrigerant piping

2.

Location to be brazed

3.

Nitrogen

4.

Taping

5.

Manual valve

6.

Regulator

Precautions when connecting pipes

• See the following table for flare part machining dimensions.
• When connecting the flare nuts, apply refrigerant oil to the inside of 

the flares and turn them three or four times at first.
(Use ester oil or ether oil.)

• See the following table for tightening torque.

(Applying too much torque may cause the flares to crack.)

• After all the piping has been connected, check the gas leak with 

nitrogen.

Not recommendable but in case of emergency

You must use a torque wrench but if you are obliged to install the unit 
without a torque wrench, you may follow the installation method men-
tioned below.

After the work is finished, make sure to check that there is no gas 
leak.

When you keep on tightening the flare nut with a spanner, there is a 
point where the tightening torque suddenly increases. From that posi-
tion, further tighten the flare nut the angle shown below:

(Unit: in. (mm))

9-4 Connecting the refrigerant piping

Connect piping to outside unit by using accessory pipes

(Refer to figure 20)

1.

Gas side piping

2.

(field supply)

3.

Gas side accessory pipe (for suction gas (1))

4.

Liquid side pipe (field supply)

5.

Flare nut (Included in the unit)

6.

Accessory pipes (for discharge gas and suction gas (2)) 
is not used.

7.

Piping on discharge gas side (field supply)

8.

Piping on suction gas side (field supply)

9.

Cut off the hatched area and use it as a cover for the drilled.

10.

Hatched area

11.

Accessory pipe (for discharge gas)

12.

Accessory pipe (for suction gas)

13.

Guideline for pipe machining

14.

Accessory pipe (for suction gas (2))

15.

Brazing

16.

Accessory pipe (for suction gas (1))

17.

Before fitting to the product, apply brazing.

NOTE

Be sure to use the attached pipe when carrying out piping work in 
the field.

Be sure that the local piping does not touch other pipes, the bottom 
panel or side panel. Especially for the bottom and side connection, be 
sure to protect the local piping with the provided insulation, to prevent 
it from coming into contact with the casing.

Precautions for installation of units

NOTE

The outside unit multi connection piping kit that is sold separately as 
an option (BHFP2 84U, BHFP2 84U) is neces-
sary for the multi installation of outside units.

• See the installation manual attached to the kit with attention to instal-

lation restrictions described in “connecting the refrigerant piping” 
when installing.

Place

Installation period

Protection method

Outdoor

More than a month

Pinch the pipe

Less than a month

Pinch or tape the pipe

Indoor

Regardless of the period

pipe size

(in.)

tightening torque

(ft.·lbf. (N·m))

A

(in. (mm))

flare shape

(in. (mm))

φ

 3/8

24.1 - 29.4

(32.7-39.9)

0.504 - 0.520

(12.8-13.2)

φ

 1/2

36.5 - 44.5

(49.5-60.3)

0.638 - 0.654

(16.2-16.6)

φ

 5/8

45.6 - 55.6

(61.8-75.4)

0.760 - 0.776

(19.3-19.7)

Pipe size

Further tightening angle

Recommended arm length of tool

φ

 3/8

60 to 90 degrees

Approx. 7-7/8 (200)

φ

 1/2

30 to 60 degrees

Approx. 9-13/16 (250)

φ

 5/8

30 to 60 degrees

Approx. 11-13/16 (300)

φ

 3/4

20 to 35 degrees

Approx. 17-3/4 (425)

R=0.016-0.031
(0.4-0.8)

45˚±2

90˚±2

A

01_EN_3P365916_17C.fm  Page 12  Thursday, March 12, 2015  10:47 AM

Summary of Contents for RWEYQ72PCYD

Page 1: ...ion Keep this manual in a handy place for future reference This manual should be left with the equipment owner Lire soigneusement ces instructions avant I installation Concerver ce manuel port e de ma...

Page 2: ...100 9 13 16 250 21 5 8 550 30 11 16 780 9 9 5 5 8 10 8 9 7 7 6 6 6 9 7 5 8 5 8 15 3 8 390 4 3 1 2 11 13 16 300 39 3 8 1000 35 7 16 900 19 11 16 500 Unit in mm 1 2 3 4 4 9 3 5 3 4 8 5 6 6 9 7 1 2 3 4...

Page 3: ...2 Q1 Q2 A1P F1 F2 F1 F2 Q1 Q2 A B C C H SELECTOR A5P 12 A B C C H SELECTOR A5P A B C A B C RWEYQ PCYD figure 10 A B C A B C F1 F1 F2 F2 Q1 Q2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 4 5...

Page 4: ...1 Q2 Q1 Q2 Q1 Q2 A1P A5P 1 4 8 9 5 6 6 6 2 3 RWEYQ PCYD A B C 7 1 4 5 2 3 3 4 3 X2M X1M F1 F2 F1 F2 Q1 Q2 X3M A1P A5P 1 2 RWEYQ PCYD A B C figure 13 figure 12 figure 11 A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2 Q...

Page 5: ...em Heat recovery system 1 2 3 4 5 6 7 8 9 10 11 5 4 12 14 15 16 17 13 figure 17 A B C A B C 1 2 DS1 1 2 3 4 OFF ON O U T I N A1P A5P RWEYQ PCYD A B C A B C 1 DS1 1 2 3 4 OFF ON O U T I N A1P RWEYQ PCT...

Page 6: ...system 4 5 3 2 1 figure 24 1 11 1 2 2 4 3 4 3 5 5 R410A R410A 9 7 7 8 13 9 6 6 16 10 10 10 10 17 12 12 14 15 15 18 18 Heat pump system Heat recovery system 1 2 3 4 figure 26 figure 27 figure 23 1 15...

Page 7: ...d to alert against unsafe practices NOTE Indicates situations that may result in equipment or property damage accidents only DANGER Refrigerant gas is heavier than air and replaces oxygen A massive le...

Page 8: ...r Refrigerant Pip ing and follow the procedures Since R410A is a blend the required additional refrigerant must be charged in its liquid state If the refrigerant is charged in a state of gas its compo...

Page 9: ...5 F 20 35 C Water flow rate 15 9gpm 60L min or more During cooling operation when the outside temperature is very low it is possible that the thermostat switches off automatically in order to protect...

Page 10: ...ead Drain pipe in 1 2FPS 2 female Thread 1 2FPS 2 female Thread General RWEYQ216PCYD CTJ RWEYQ252PCYD CTJ Nominal cooling capacity 2 MBH 216 252 Nominal heating capacity 3 MBH 243 283 5 Nominal input...

Page 11: ...hazard could occur leading to serious injury or death Re fer to the chapter Caution for refrigerant leaks NOTE 1 An inverter air conditioner may cause electronic noise generated from AM broadcasting...

Page 12: ...water drainage channel around the foundation to con densate waste water from around the unit If the unit is to be installed on a roof check the strength of the roof and its drainage facilities first M...

Page 13: ...After the test run has been completed inspect the strainer at the inlet piping of the outside unit Clean it if it is dirty 7 3 Daily service and maintenance 1 Management of water quality The plate typ...

Page 14: ...rinse the inner part of the plate type heat exchanger with care using fresh and clean water 6 When using any cleaning agent sold in the market check in advance that such agent has no corrosive featur...

Page 15: ...re and close the cover firmly WARNING Never connect power supply wiring to the terminal block for remote controller wiring as this could damage the entire system Picking power supply and transmission...

Page 16: ...upply to transmission wiring terminal block Otherwise the entire system may break down Refer to figure 14 1 Branch 2 Subbranching For low noise operation it is necessary to get the optional Exter nal...

Page 17: ...th a non return valve 2 Make sure the pump oil does not flow oppositely into the system while the pump is not working 3 Use a vacuum pump which can evacuate to 500 microns 9 1 Selection of piping mate...

Page 18: ...ide of the flares and turn them three or four times at first Use ester oil or ether oil See the following table for tightening torque Applying too much torque may cause the flares to crack After all t...

Page 19: ...ween the outside unit connection piping kit or between the outside units exceeds 80 in 2m create a rise of 8 in 200mm or more in the gas piping within a length of 80 in 2m from the kit Pattern 1 Patte...

Page 20: ...i 23 3 lbs Total length ft m of liquid piping size at 7 8 0 235 lbs ft 0 37 N m Total length ft m of liquid piping size at 3 8 Total length ft m of liquid piping size at 1 4 Total length ft m of liqui...

Page 21: ...r unit etc this must be prevented by caulking the connections etc WARNING Be sure to insulate connection piping as touching them can cause burns 9 8 Checking of device and installation conditions Be s...

Page 22: ...alve operation procedure CAUTION Do not open the stop valve until 1 6 of 9 8 Checking of device and installation conditions are completed If the stop valve is left open without turning on power supply...

Page 23: ...ings made on a sub unit will be ignored After this close the control box cover Always perform configuration after turning ON the power supply To learn the setting method refer to the Service Precautio...

Page 24: ...Default value 3 Change 2 9 1 3 or 6 in function of required operation method during heating Malfunc tion code Installation error Remedial action E3 E4 F3 F6 UF U2 The stop valve of an out side unit i...

Page 25: ...stem containing a high sensible solution To activate this setting under heating operation change field set ting 2 9 to the appropriate value matching the requirements of the pre designed system contai...

Page 26: ...vate the mild comfort setting under heating operation change field setting 2 52 1 This setting is used in conjunction with setting 2 9 Eco The original refrigerant temperature target which is defined...

Page 27: ...imum concentration level in accordance with steps 1 to 4 below and take whatever action is necessary to comply 1 Calculate the amount of refrigerant lbs kg charged to each sys tem separately NOTE Wher...

Page 28: ...3P365916 17C EM14A009A 1503 HT...

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