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11

CAUTION

Precautions when laying power supply wiring

Use round pressure terminals for connections to the power supply 
terminal block.

When none is available, follow the instructions below.

Do not connect wiring of different thicknesses to the power supply 
terminal block. (Slack in the power supply wiring may cause 
abnormal heat.)

When connecting wiring which is the same thickness, do as 
shown in the figure below.

For wiring, use the designated power supply wire and connect 
firmly, then secure to prevent outside pressure being exerted on 
the terminal board.

Use an appropriate screwdriver for tightening the terminal 
screws. A screwdriver with a small head will strip the head and 
make proper tightening impossible.

Over-tightening the terminal screws may break them.

See the table below for tightening torque for the terminal screws.

Precautions when connecting the ground

When pulling the ground wire out, wire it so that it comes through the 
cut out section of the cup washer. (An improper ground connection 
may prevent a good ground from being achieved.)

8-5 In case of a local setting

If necessary, do the local settings as mentioned in the table below. For 
setting, refer to the plate “Cares to be taken in servicing” attached to the 
cover of control box.

Typical local settings

For other settings than mentioned in the table below, refer to the  
equipment design materials and service manual.

CAUTION

A separate adapter (sold separately as an accessory) for external 
control of an outside unit is necessary when doing a demand oper-
ation from an external instruction, setting of cooling and heating 
through a centralized remote controller for cooling and heating 
(sold separately as an accessory) and setting of centralized inter-
lock. For details, refer to the manual attached to the adapter.

9.

REFRIGERANT PIPING

CAUTION

After completing installation, be sure to open the valves. 
(See 

9-9 Additional refrigerant charge

 for details) (Operating the

unit with the valves shut will break the compressor.)
Use R410A to add refrigerant. (The R410A refrigerant cylinder has
a pink stripe painted around it.)
All field piping must be installed by a licensed refrigeration techni-
cian and must comply with relevant local and national regulations.

CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING

Do not use flux when brazing copper-to copper refrigerant piping. 
(Particularly for the HFC refrigerant piping) Therefore, use the 
phosphor copper brazing filler metal (B-Cu93P-710/795: ISO 
3677) which does not require flux.
Note: Flux has an extremely negative effect on refrigerant piping 

systems. For instance, if the chlorine based flux is used, it 
will cause pipe corrosion or, in particular, if the flux contains 
fluorine, it will damage the refrigerant oil.

NOTE

Installation tools:

Gauge manifold, charge hose, etc.

Make sure to use installation tools that are exclusively used for 
R410A installations to withstand the pressure and to prevent for-
eign materials (e.g. mineral oils such as SUNISO and moisture) 
from mixing into the system.
(The screw specifications differ for R410A and R407C.)

Vacuum pump

 

1.

Use a 2-stage vacuum pump with a non-return valve.

2.

Make sure the pump oil does not flow oppositely into the system 
while the pump is not working.

3.

Use a vacuum pump which can evacuate to 500 microns.

9-1 Selection of piping material

1.

Foreign materials inside pipes (including oils for fabrication) must be 
9 mg/10 ft or less.

2.

Use the following material specification for refrigerant piping:

Construction material: Phosphoric acid deoxidized seamless 
copper for refrigerant.

Size: Determine the proper size referring to chapter “Example of 
connection”.

The wall thickness of the refrigerant piping should comply with 
relevant local and national regulations. For R410A the design 
pressure is 450 psig (3.1 MPa).

3.

Make sure to use the particular branches of piping that have been 
selected referring to chapter “Example of connection”.

4.

Refer to chapter “Stop valve operation procedure” in 9-10 about the 
stop valve operation procedure.

5.

Make sure to perform the piping installation within the range of the 
maximum allowable pipe length, allowable level difference and allow-
able length after branching as indicated in chapter “Example of con-
nection”

6.

For installation of the refrigerant branch kit, refer to the installation 
manual delivered with the kit.
And follow the conditions listed below.

Mount the REFNET joint so that it branches either horizontally or 
vertically.

Mount the REFNET header so that it branches horizontally.

(Refer to figure 22)

1.

Horizontal connections

2.

Up to ± 30° or vertically

3.

Horizontal connections

7.

To connect the piping between outside units, an optional piping kit 
(multi connection piping kit) is always required. When installing the 
piping, follow the instructions in the installation manual that comes 
with the kit.

Restriction for the installation of the outside unit multi connection 
piping kit

• Install the joint horizontally within a lean of ±15° with caution name-

plate on top. Refer to figure 23 (Fig. A).
Do not connect it vertically. Refer to figure 23 (Fig. B).

• Reserve the straight part of 19-11/16 in. (500 mm) or more to the 

branch pipe and do not bend the local pipe in that area. Straight part 
of 19-11/16 in. (500 mm) or more can be reserved if a local pipe 

Tightening torque

(ft.·lbf. (N·m))

M5 (Power supply terminal block)

2.21-3.02

(3.0-4.1)

M5 (Ground)

M3 (Transmission wiring terminal block)

0.59-0.72

(0.80-0.96)

(1) Setting of switching between 

cooling and heating

This setting is done when switching between cooling and 

heating is performed by a switching remote controller (sold 

separately as an accessory) installed on the outside unit.

(2) Setting to prohibit sequenced 

start

This setting is done when the outside units are not started in 

a sequenced order.

(3) Setting of centralized interlock 

Setting of external demand

These settings are done when the interlocks are connected 

in a lump-sum manner or when performing a demand opera-

tion by external instruction.

(4) Setting of abnormal display 

when interlock contact is OFF

This setting is done when making an abnormal display (HJ) 

on a remote controller when the interlock contact is OFF 

(when the heat source water pump is not operated).

Power supply wire

Round pressure
terminal

Connect same-
thickness wiring
to both sides.

It is forbidden to
connect two to
one side.

It is forbidden to
connect wiring of
different thicknesses.

Round pressure terminal

Cup washer

Cut out section 

01_EN_3P365916_17C.fm  Page 11  Thursday, March 12, 2015  10:47 AM

Summary of Contents for RWEYQ72PCYD

Page 1: ...ion Keep this manual in a handy place for future reference This manual should be left with the equipment owner Lire soigneusement ces instructions avant I installation Concerver ce manuel port e de ma...

Page 2: ...100 9 13 16 250 21 5 8 550 30 11 16 780 9 9 5 5 8 10 8 9 7 7 6 6 6 9 7 5 8 5 8 15 3 8 390 4 3 1 2 11 13 16 300 39 3 8 1000 35 7 16 900 19 11 16 500 Unit in mm 1 2 3 4 4 9 3 5 3 4 8 5 6 6 9 7 1 2 3 4...

Page 3: ...2 Q1 Q2 A1P F1 F2 F1 F2 Q1 Q2 A B C C H SELECTOR A5P 12 A B C C H SELECTOR A5P A B C A B C RWEYQ PCYD figure 10 A B C A B C F1 F1 F2 F2 Q1 Q2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 4 5...

Page 4: ...1 Q2 Q1 Q2 Q1 Q2 A1P A5P 1 4 8 9 5 6 6 6 2 3 RWEYQ PCYD A B C 7 1 4 5 2 3 3 4 3 X2M X1M F1 F2 F1 F2 Q1 Q2 X3M A1P A5P 1 2 RWEYQ PCYD A B C figure 13 figure 12 figure 11 A B C F1 F2 F1 F2 Q1 Q2 Q1 Q2 Q...

Page 5: ...em Heat recovery system 1 2 3 4 5 6 7 8 9 10 11 5 4 12 14 15 16 17 13 figure 17 A B C A B C 1 2 DS1 1 2 3 4 OFF ON O U T I N A1P A5P RWEYQ PCYD A B C A B C 1 DS1 1 2 3 4 OFF ON O U T I N A1P RWEYQ PCT...

Page 6: ...system 4 5 3 2 1 figure 24 1 11 1 2 2 4 3 4 3 5 5 R410A R410A 9 7 7 8 13 9 6 6 16 10 10 10 10 17 12 12 14 15 15 18 18 Heat pump system Heat recovery system 1 2 3 4 figure 26 figure 27 figure 23 1 15...

Page 7: ...d to alert against unsafe practices NOTE Indicates situations that may result in equipment or property damage accidents only DANGER Refrigerant gas is heavier than air and replaces oxygen A massive le...

Page 8: ...r Refrigerant Pip ing and follow the procedures Since R410A is a blend the required additional refrigerant must be charged in its liquid state If the refrigerant is charged in a state of gas its compo...

Page 9: ...5 F 20 35 C Water flow rate 15 9gpm 60L min or more During cooling operation when the outside temperature is very low it is possible that the thermostat switches off automatically in order to protect...

Page 10: ...ead Drain pipe in 1 2FPS 2 female Thread 1 2FPS 2 female Thread General RWEYQ216PCYD CTJ RWEYQ252PCYD CTJ Nominal cooling capacity 2 MBH 216 252 Nominal heating capacity 3 MBH 243 283 5 Nominal input...

Page 11: ...hazard could occur leading to serious injury or death Re fer to the chapter Caution for refrigerant leaks NOTE 1 An inverter air conditioner may cause electronic noise generated from AM broadcasting...

Page 12: ...water drainage channel around the foundation to con densate waste water from around the unit If the unit is to be installed on a roof check the strength of the roof and its drainage facilities first M...

Page 13: ...After the test run has been completed inspect the strainer at the inlet piping of the outside unit Clean it if it is dirty 7 3 Daily service and maintenance 1 Management of water quality The plate typ...

Page 14: ...rinse the inner part of the plate type heat exchanger with care using fresh and clean water 6 When using any cleaning agent sold in the market check in advance that such agent has no corrosive featur...

Page 15: ...re and close the cover firmly WARNING Never connect power supply wiring to the terminal block for remote controller wiring as this could damage the entire system Picking power supply and transmission...

Page 16: ...upply to transmission wiring terminal block Otherwise the entire system may break down Refer to figure 14 1 Branch 2 Subbranching For low noise operation it is necessary to get the optional Exter nal...

Page 17: ...th a non return valve 2 Make sure the pump oil does not flow oppositely into the system while the pump is not working 3 Use a vacuum pump which can evacuate to 500 microns 9 1 Selection of piping mate...

Page 18: ...ide of the flares and turn them three or four times at first Use ester oil or ether oil See the following table for tightening torque Applying too much torque may cause the flares to crack After all t...

Page 19: ...ween the outside unit connection piping kit or between the outside units exceeds 80 in 2m create a rise of 8 in 200mm or more in the gas piping within a length of 80 in 2m from the kit Pattern 1 Patte...

Page 20: ...i 23 3 lbs Total length ft m of liquid piping size at 7 8 0 235 lbs ft 0 37 N m Total length ft m of liquid piping size at 3 8 Total length ft m of liquid piping size at 1 4 Total length ft m of liqui...

Page 21: ...r unit etc this must be prevented by caulking the connections etc WARNING Be sure to insulate connection piping as touching them can cause burns 9 8 Checking of device and installation conditions Be s...

Page 22: ...alve operation procedure CAUTION Do not open the stop valve until 1 6 of 9 8 Checking of device and installation conditions are completed If the stop valve is left open without turning on power supply...

Page 23: ...ings made on a sub unit will be ignored After this close the control box cover Always perform configuration after turning ON the power supply To learn the setting method refer to the Service Precautio...

Page 24: ...Default value 3 Change 2 9 1 3 or 6 in function of required operation method during heating Malfunc tion code Installation error Remedial action E3 E4 F3 F6 UF U2 The stop valve of an out side unit i...

Page 25: ...stem containing a high sensible solution To activate this setting under heating operation change field set ting 2 9 to the appropriate value matching the requirements of the pre designed system contai...

Page 26: ...vate the mild comfort setting under heating operation change field setting 2 52 1 This setting is used in conjunction with setting 2 9 Eco The original refrigerant temperature target which is defined...

Page 27: ...imum concentration level in accordance with steps 1 to 4 below and take whatever action is necessary to comply 1 Calculate the amount of refrigerant lbs kg charged to each sys tem separately NOTE Wher...

Page 28: ...3P365916 17C EM14A009A 1503 HT...

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