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IM 1068-2 / Page 23 of 28

 Trouble 

Cause 

Cure

a.  Check supply line fuses, circuit breakers, and be sure
  the power is on. Blown fuses would indicate circuit overloading,
  a short circuit, or a grounded condition in the circuit.
  Voltage supply to the equipment should be checked. Voltage
  under load must be within 10% of voltage given on
  data plate.
b. Replace.
c. Tighten.

a.  Adjust. Rotate control knob to “Cooler.”
b.  Close heat valve.
c.  Check as above.
d. Replace.
e. Tighten.
f. Replace.
g. Tighten.
h. Replace.
i. Tighten
j. Replace.

k.  *Ship cooling chassis prepaid to nearest McQuay authorized
  warranty station.

a.  Check voltage supply. Clean condenser inside and out.
  Check at outside face of condenser for recirculation of
  condenser air. Put air “splitters” in, if missing. Check
  to make sure condenser blower/fan is operating properly.
  Check compressor for short circuit. If defective, *ship cooling
  chassis to nearest McQuay authorized warranty station.

a.  Run separate electric line to equipment. Consult local
  power company.

b.  Consult local power company.

c.  If confirmed, *ship cooling chassis prepaid to nearest McQuay
  authorized warranty station.

a. Replace.
b. Replace.
c.  Adjust blower motor or blower wheel position.
d.  Lubricate motor with SAE #10 oil. (It may be necessary to
  remove blower assembly to do this.)
e. Tighten.

a.  Adjust blower/fan wheel on shaft or blower motor mounting.
  Lubricate with SAE #10 oil (see above).
b.  Adjust blower wheel or motor or replace wheel.

a.  Eliminate ground.

a.  If the air conditioner is allowed to stand for an extended
  length of time without being run on Cool, it is possible for all
  the refrigerant to become absorbed in the oil inside the
  compressor and refrigeration circuit. If this should happen,
  there will be no cooling until the necessary working
  pressures have been established. This will take about 5
  minutes of continuous running.
b.
  1) Clean.
  2) Remove obstructions.
  3) Correct as in #5.
  4) Check for correct voltage. Oil blower motor if necessary.
  5) Adjust blower position and tighten setscrew.
  6) Correct as in #3.
c.
  1) Clean.
  2) Turn equipment off to let ice melt.
  3) Clean or replace.
  4) Remove obstructions.
  5) Correct as in #1.
  6) Check for correct voltage. Oil motor is necessary.
  7) Adjust blower wheel position and tighten setscrew.

1.  Blowers won't
  operate on Cool.

2.  Blowers operate on
  Cool, but compressor
  does not start.

3.  Blowers run on Cool
  and compressor
  starts, but stops after
  a short interval.

4.  Blowers run on Cool
  and compressor
  starts and runs, but
 compressor
  occasionally stops
  (on overload device).

5.  Compressor starts
  and runs on Cool, but
  blowers do not run.

6.  Compressor starts
  and runs on Cool, but
  fan motor starts, then
 stops.

7.  Equipment gives
  electrical shock.

8.  Insufficient cooling
 capacity.

*If equipment is in warranty.

a.  No power.

b.  Faulty push-button switch.
c.  Loose connections at push-button switch.

a.  Thermostat set too high.
b.  Heat valve is open and heat is on.
c.  Low voltage.
d.  Faulty push-button switch.
e.  Faulty connection at push-button switch.
f.  Defective wiring to thermostat.
g.  Loose connections at compressor terminals.
h.  Wiring to compressor terminals defective.
i.  Loose connections in compressor overload device.
j.  Starting capacitor malfunctions (open circuited, short
  circuited or loss of capacity).
k.  Defective compressor motor (short circuited, open circuited,
  grounded).

a.  Operation of overload device due to overloaded
  compressor motor.

a.  Low voltage due to overloaded circuits within building or
  throughout the local power system. Due to varying power
  demands, this condition might exist only at certain times
  during the day or on very hot days.
b.  High voltage due to fluctuations in local power system;
  usually occurs at low load periods of the day.
c.  Partial short circuit in compressor motor. Under normal
  loading, a compressor with a partial short circuit might
  appear to be operating all right; increased condensing air
  temperature might then cause a short.

a.  Faulty push-button switch.
b.  Open circuited blower motor.
c.  Blower rubbing against its housing.
d.  Bearings on blower motor seized.

e.  Loose connection at push-button switch.

a.  Operation of the internally connected overload device due
  to a short circuit in blower motor.
b.  Windings, rubbing of blower motor or lack of lubrication in
  blower motor bearings.

a.  Grounded electrical circuit.

a.  Equipment standing too long without being run.

b.  Insufficient airflow through condenser due to:
  1) Dirty condenser.
  2) Obstructed louvers on outer cabinet or wall box.
  3) Condenser blower/fan not running.
  4) Condenser blower/fan not up to speed.
  5) Condenser blower/fan slipping on motor shaft.
  6) Recirculation of condenser air.
c.  Insufficient airflow through evaporator due to:
  1) Dirty evaporator.
  2) Ice on evaporator coils.
  3) Dirty air filter.
  4) Obstructed discharge grilles.
  5) Evaporator blower motor not running.
  6) Evaporator blower motor not up to speed.
  7) Evaporator motor slipping on motor shaft.

Troubleshooting Chart

Note:  These items should be checked by a qualified service technician only.

Summary of Contents for IM 1068-2

Page 1: ...ackaged Terminal Air Conditioner Incremental Room Conditioner with R 410A Refrigerant Group PTAC Part No 910146464 Date October 2013 Installation Maintenance Data IM 1068 2 2013 Daikin Applied www DaikinAP com 800 432 1342 ...

Page 2: ...ts With Hydronic Heat 11 Room Cabinet and Control Installation 13 Equipment Start up 14 Remote Mounted Thermostat Installation 15 Typical Wiring Diagrams 16 Standard Chassis With Electric Heat MCO Controls 16 Standard Chassis With Hot Water Heat MCO Controls 17 Standard Chassis With Steam Heat MCO Controls 18 Standard Chassis With Electric Heat 24V Wall Stat 19 Standard Chassis With Hot Water Heat...

Page 3: ...al 50 7 7 kW nominal 62 Hydronic Normally Open Valve Hot Water 63 Hydronic Normally Closed Valve Steam Hand Orientation A Same Hand Left B Same Hand Right N LH Supply RH Return P RH Supply LH Return Z Not Applicable Product Style 1 1st Style Change SKU A Stock B Standard Delivery C Extended Lead time Color I Antique Ivory Power Connection A Junction Box Return Air Outdoor Air 14 Bottom Discharge A...

Page 4: ... cartons have been received All units should be carefully in spected for damage when received If any damage is noticed the carrier should make the proper notation on the delivery receipt acknowledging the damage The carrier should also fill out a Carrier Inspection Report The Daikin Traffic Department should then be contacted The unit nameplate should be checked to make sure the volt age agrees wi...

Page 5: ...above the floor The standard adjustable kickplate can be telescoped to hide the space below the wall box Complete wall box installation instructions can found on page 6 CAUTION Sheet metal parts self tapping screws clips and such items in herently have sharp edges and it is necessary that the installer exercise caution This equipment is to be installed only by an experienced installation company w...

Page 6: ...he thickness of the wall the louver the amount the louver is recessed into the wall if any and the amount the wall box extends into the room The minimum B dimension is 21 2 64mm The wall box can be factory furnished in increments between 21 2 64mm and 10 254mm Wall box extensions in 1 25mm increments can also be provided to at tach to the rear of the wall box NOTICE 5 Place 2 51mm fiberglass batt ...

Page 7: ... the Type K cooling chassis but packaged and shipped separately Check the heat section carton label and the unit s nameplate to ensure it is correct for the cooling chassis and the space The following steps should be followed when installing the heat section 1 Remove the heater from the shipping carton and examine for concealed damage Report any damage found to the carrier The control is packaged ...

Page 8: ... this may cause erratic operation of the thermostat 10 Protect the heat section from damage during construction Do not operate the heat section without a filter or the warranty will be void Suggested Piping Arrangements Hot Water Supply Figure 6 Detail A Hot Water Supply R H Retun L H W S T V C L Return Stub 2 51mm 25 8 67mm Figure 7 Detail C Hot water supply R H return R H U T V W C L 1 25mm 2 51...

Page 9: ...al between chassis and wall box to ensure that it has not been unseated from slot during chassis installation Cooling Chassis Installation 1 Remove the cooling chassis from the shipping carton and examine it for damage Do not rest it on end Check the plate rating against the power supply to make sure that they are the same Figure 14 Also check the size capacity to make sure that it coincides with ...

Page 10: ...as follows Units With Electric Heat A 4 4 electrical junction box is located on the left side of the heat section Field wiring should be brought to this point for power to the unit See Figure 15 Figure 15 Electric Heat Section B Front View Side View A M E K J H Long Control Box D Room Cabinet Mounting Holes 4 Room Cabinet Heat Section Power Cord 8 203mm G 1 2 12mm 1 4 6mm Wall Box Cooling Chassis ...

Page 11: ...with emergency standby ESB power supply Side View Room Cabinet Removed Front View A M J K L D Junction Box 8 203mm Short Control Box Room Cabinet Room Cabinet Mounting Holes 4 1 2 12mm 1 4 6mm G F B P N E Wall Box Hydronic Coil H A D E F G H J K L M N P in 453 4 37 251 2 241 2 1311 16 227 8 10 16 41 2 11 2 143 4 13 4 mm 1162 940 648 622 348 581 254 406 114 38 375 44 Notes See Figure 6 through Figu...

Page 12: ...rol GRC Night Setback NSB and remote thermostats Left hand piping must be used with the long control box design Side View Room Cabinet Removed Front View 8 203mm Long Control Box Room Cabinet Room Cabinet Mounting Holes 4 1 2 12mm 1 4 6mm B F G Cool Chassis Power Cord Heat Chassis Power Cord Flexible Conduit Power Supply Cord Junction Box By Others H A M J K L D Wall Box Hydronic Coil E A D E F G ...

Page 13: ...n and cool chassis and push the cabinet firmly against the wall The discharge grille seals should rest on the discharge opening of the heat section 3 Fasten the cabinet to the wall using appropriate fasteners The back flanges of the room cabinet have factory furnished holes for securing the cabinet to the wall Figure 19 Unit Cabinet Assembly Details Installation 4 Fasten the two 2 end plates to th...

Page 14: ...quipment Start up Initial start up of the McQuay equipment by an experienced person is usually the responsibility of the installing contractor This consists of inspecting and operating the equipment for all functions at the time of initial installation and making adjustments as necessary It also includes demonstrating its proper operation to the owners or their agents Note That unless otherwise sp...

Page 15: ...of the slave unit as shown in Figure 23 The master unit is furnished with a 50 VA transformer that is capable of handling up to 7 slave units If additional slave units are to be added a larger field supplied transformer must be mounted external to the unit The master and slave units draw 5 6 VA each Furnish a transformer to handle the number of slaves installed plus the master unit 2 When using a ...

Page 16: ...l R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S1 Control Switch S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box TC1 Room Thermostat TC2 Night Set...

Page 17: ...l R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S1 Control Switch S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box TC1 Room Thermostat TC2 Night Set...

Page 18: ...R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S1 Control Switch S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box TC1 Room Thermostat TC2 Night Setba...

Page 19: ...o Cool Section R1 Relay Heat R2 Relay Cool R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box TC1 Room T...

Page 20: ...ection R1 Relay Heat R2 Relay Cool R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S1 Control Switch S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box ...

Page 21: ...tion R1 Relay Heat R2 Relay Cool R3 Relay Night Setback NSB R4 Relay Guest Room Control GRC R5 Relay Hot Water Valve R6 Relay Control R7 Relay Night Setback NSB S1 Control Switch S2 Fan Speed Switch S3 Fan Cycle Switch S4 Damper Switch T1 Transformer TB1 Terminal Block Control Box TB2 Terminal Board 24V Control Box TB3 Terminal Board Heat Section TB4 Terminal Board Cool Section TB6 Terminal Box TC...

Page 22: ... walls turn the unit off to avoid drawing potentially damaging vapors into the package terminal unit 1 Disconnect power to the unit 2 Remove the front panel and the kickplate 3 Unplug the chassis from the control box and remove the chassis from the wall sleeve Replace with spare chassis or weatherplate 4 Move chassis to maintenance area and check all seals wires and insulation and repair as requir...

Page 23: ...a short interval 4 Blowers run on Cool and compressor starts and runs but compressor occasionally stops on overload device 5 Compressor starts and runs on Cool but blowers do not run 6 Compressor starts and runs on Cool but fan motor starts then stops 7 Equipment gives electrical shock 8 Insufficient cooling capacity If equipment is in warranty a No power b Faulty push button switch c Loose connec...

Page 24: ... short circuit or a grounded condition in the circuit c Replace d Replace wire or tighten e Adjust rotate knob to Warm f Replace g Replace h 1 Temporarily lock valve open replace 2 Replace 8 Insufficient cooling capacity continued 9 Too much cooling 10 Sweating 11 Blowers won t operate on Heat 12 Equipment is noisy 13 Insufficient or no heat d Heat load in room exceeds capacity of equipment e Wind...

Page 25: ...3 lbs Hydronic Heat Section With Control Size 007 65 lbs Size 009 65 lbs Size 012 65 lbs Size 014 65 lbs Electric Heat Section With Control Size 007 60 lbs Size 009 60 lbs Size 012 60 lbs Size 014 60 lbs Wall Box With Rear Extension of Sizes 007 014 2 45 lbs 3 46 lbs Room Cabinet Sizes 007 014 7 44 lbs 8 48 lbs Louver 007 014 6 lbs ...

Page 26: ...IM 1068 2 Page 26 of 28 ...

Page 27: ...IM 1068 2 Page 27 of 28 ...

Page 28: ...ld pursuant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Representative for warranty details Refer to Form 933 430285Y To find your local Daikin Representative go to www DaikinAP com Aftermarket Services To find your local parts office visit www DaikinAP com or call 800 37PARTS 800 377 2787 To find your local service office visit www Dai...

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