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9

Table 2

• Refer to “Table 2” to determine the proper tightening torque.

Not recommendable but in case of emergency

You must use a torque wrench but if you are obliged to install 
the unit without a torque wrench, you may follow the installation 
method mentioned below.

When you keep on tightening the flare nut with a spanner, there 
is a point where the tightening torque suddenly increases. 
From that position, further tighten the flare nut the angle shown 
below:

Table 3

After the work is finished, make sure to check that there is 
no gas leak.

• Make absolutely sure to execute heat insulation works on 

the pipe-connecting section after checking gas leakage by 
thoroughly studying the following figure and using the 
attached insulation for fitting (6) and (7).  (Fasten both ends 
with the clamps (4).) 

(Refer to Fig. 23)

• Wrap the sealing pad (9) only around the insulation for the 

joints on the gas piping side.

CAUTION

For local insulation, be sure to insulate all the way to the piping 
connections inside the unit.
Exposed piping may cause leaking or burns on contact.

6-2

For upward and rightward running piping

• Upward and rightward running piping are easily rigged with 

the optional connecting elbow kit.

• For upward running piping, detach the pipe hole cover.
• Once piping are rigged, cut the pipe hole cover to size and 

reattach. Use scissors for cutting.

(Refer to Fig. 24)

Since there exists a possibility that small animals and 
insects might get inside the indoor unit, attach the wir-
ing through covers and make sure there are no gaps in 
the through holes by applying putty or insulation (field 
supplied).

• When doing this, block any gaps between the piping pene-

tration lid and the piping using putty to prevent dust from 
entering the indoor unit.

CAUTION

CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT 
PIPING

“Do not use flux when brazing refrigerant piping. Therefore, use 
the phosphor copper brazing filler metal (BCuP-2:JIS Z 3264/B-
Cu93P-710/795:ISO 3677) which does not require flux.”
(Flux has extremely harmful influence on refrigerant piping sys-
tems. For instance, if the chlorine based flux is used, it will 
cause piping corrosion or, in particular, if the flux contains fluo-
rine, it will damage the refrigerant oil.)

• Before brazing local refrigerant piping, nitrogen gas shall be 

blown through the piping to expel air from the piping.
If you brazing is done without nitrogen gas blowing, a large 
amount of oxide film develops inside the piping, and could 
cause system malfunction.

• When brazing the refrigerant piping, only begin brazing after 

having carried out nitrogen substitution or while inserting 
nitrogen into the refrigerant piping. Once this is done, con-
nect the indoor unit with a flared connection.

• Nitrogen should be set to 0.02 MPa with a pressure-reduc-

ing valve if brazing while inserting nitrogen into the piping. 

(Refer to Fig. 25)

Fig. 25

CAUTION

Do not use anti-oxidants when brazing the piping joints.
Residue can clog piping and break equipment.

7.

DRAIN PIPING WORK

7-1

Rig drain piping (Refer to Fig. 26)

As for drain piping work, perform piping in such a manner that 
water can be drained properly.
As for drain piping, the connection can be made from three dif-
ferent directions.

• Employ a pipe with either the same diameter or with the 

diameter larger (excluding the raising section) than that of 
the connecting piping (PVC pipe, nominal diameter 20mm, 
outside diameter 26mm).

• Keep the drain piping short and sloping downwards at a gra-

dient of at least 1/100 to prevent air pockets from forming. 

(Refer to Fig. 27)

CAUTION

Water pooling in the drainage piping can cause the drain to clog.

Pipe size

Further tightening angle

Recommended arm 
length of tool

φ

9.5 (3/8”)

60 to 90 degrees

Approx. 200mm

φ

15.9 (5/8”)

30 to 60 degrees

Approx. 300mm

Flare 

dimensions A (mm)

Pipe size

Tightening torque

R0.4-0.8

A

90˚±2˚ 

45˚±2

˚

32.7-39.9 N • m

Flare

12.8 – 13.2

19.3 – 19.7

φ

9.5(3/8”)

φ

15.9(5/8”)

61.8-75.4 N • m

Insulation for gas 
piping (6) 
(accessory)

Insulation for liquid 
piping (7) (accessory)

Clamp (4)
(×4)
(accessory)

Fig. 23

Attach to tha root

Small sealing 
pad (9) 
(accessory)

Pipe hole cover

For liquid piping

For gas piping

For wiring

Fig. 24

For drain piping

Refrigerant piping

Part to be 
brazed

Taping

Pressure-reducing valve

hands valve

Nitrogen

Nitrogen

01_EN_3P086156-10X.fm  Page 9  Wednesday, April 15, 2009  3:48 PM

Summary of Contents for FXUQ100MAV1

Page 1: ... ESTAS INSTRUCCIONES ANTES DE INSTALAR GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER ALGUNA DUDA PRIMA DELL INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ LEES DEZE INSTRUCTIES ZORG...

Page 2: ...20MVE FXSQ25MVE FXSQ32MVE FXSQ40MVE FXSQ50MVE FXSQ63MVE FXSQ80MVE FXSQ100MVE FXSQ125MVE FXKQ25MVE FXKQ32MVE FXKQ40MVE FXKQ63MVE FXAQ20MVE FXAQ25MVE FXAQ32MVE FXAQ40MVE FXAQ50MVE FXAQ63MVE FXUQ71MV1 FXUQ100MV1 FXUQ125MV1 BEVQ71MVE BEVQ100MVE BEVQ125MVE FXMQ125MFV1 FXMQ200MFV1 FXMQ250MFV1 FXAQ20MHV1 FXAQ25MHV1 FXAQ32MHV1 FXAQ40MHV1 FXAQ50MHV1 BEVQ50MVE FXLQ20MHV1 FXLQ25MHV1 FXLQ32MHV1 FXLQ40MHV1 FXL...

Page 3: ...alling and causing injury Carry out the specified installation work after taking into account strong winds typhoons or earthquakes Failure to do so during installation work may result in the unit falling and causing accidents Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qual ified personnel according to local laws and regul...

Page 4: ...e used Using the wrong refrigerant will prevent the unit from functioning properly Do not dispose of any parts necessary for installation until the installation is complete 2 1 PRECAUTIONS Be sure to read this manual before installing the indoor unit When selecting installation site refer to the paper pattern This unit is suitable for installation in a household commer cial and light industrial en...

Page 5: ... Where unavoidably lower take what measures are neces sary to keep hands out of the air outlet Space is required to attach detach corner covers 3 2 Air flow direction Select the air flow direction that best suits the unit s location 2 way and 3 way air flow must be set from the remote control ler For details see 10 FIELD SETTINGS NOTE Restrictions are placed on piping direction therefore select fl...

Page 6: ...the ceiling to bear the weight of the unit Adjust clear ance from the false ceiling before proceeding further 3 Detach the air intake grille and corner covers from the indoor unit Detach the air intake grille Refer to Fig 4 and 5 Slide the locking knobs 2 on the air intake grille inward direction of arrows and lift upwards Open the air intake grille to a 45 angle and detach from the unit Detach th...

Page 7: ...piping All the above parts are field supplied Use either a M8 M10 size bolt Use a hole in anchor for existing ceilings and a sunken insert sunken anchor or other field supplied parts for new ceilings to reinforce the ceiling to bear the weight of the unit Adjust clearance from the false ceiling before proceeding further 3 Detach the air intake grille and corner covers from the indoor unit Detach t...

Page 8: ...ets C and D are closed so that air flow rate is the same in all four directions Air flow rate can be changed by sliding the shutter Refer to Fig 14 CAUTION Be careful not to touch the heat exchanger fins 2 way air discharge Refer to Fig 15 NOTE Illustrations seen from ceiling Air intake grille Cornercover 4 Hold the indoor unit by the hanger brackets when carrying Flap Top decorative plate Screw f...

Page 9: ... As for the parts to be used for installation work be sure to use the provided accessories and specified parts designated by our company 5 1 Fit the top nuts and washers over the suspension bolts 4 Use the washer fixing plate 5 to keep the washer from fall ing out of place Hang the unit from the hangers on side A and then fit the bottom washers and nuts over the suspen sion bolts on that side Refe...

Page 10: ...pes of refrigerant are not the same CAUTION Use a pipe cutter and flare suitable for the type of refrig erant Apply ester oil or ether oil around the flare section before connecting To prevent dust moisture or other foreign matter from infiltrating the tube either pinch the end or cover it with tape Do not allow anything other than the designated refrig erant to get mixed into the refrigerant circ...

Page 11: ...tems For instance if the chlorine based flux is used it will cause piping corrosion or in particular if the flux contains fluo rine it will damage the refrigerant oil Before brazing local refrigerant piping nitrogen gas shall be blown through the piping to expel air from the piping If you brazing is done without nitrogen gas blowing a large amount of oxide film develops inside the piping and could...

Page 12: ... 30 CAUTION If the upward running drain hose leans at a slant the float switch will malfunction and water will leak 7 2 After piping work is finished check if drainage flows smoothly Open the water inlet lid add approximately 1 liter of water slowly and check drainage flow Refer to Fig 31 1 1 5 m VP20 VP20 Drain piping field supplied Drain hose 1 For VP20 connection accessory 500 Clamp 2 accessory...

Page 13: ... the size of power supply wiring connected to the outdoor unit the capacity of the circuit breaker and switch and wir ing instructions Be sure to ground the air conditioner Do not connect the ground wire to gas and water pipes lightning rods or telephone ground wires Gas pipes might cause explosions or fire if gas leaks Water pipes no grounding effect if hard vinyl piping is used Telephone ground ...

Page 14: ...NSTALLATION MANUAL OF REMOTE CONTROLLER attached to the remote controller 6 Never connect power supply wiring to the terminal block for remote controller wiring A mistake of the sort could damage the entire system 7 Use only specified wiring and tightly connect wiring to termi nals Be careful wiring do not place external stress on termi nals Keep wiring in neat order and so as not to obstruct othe...

Page 15: ...ontrol 9 INSTALLATION OF CORNER COVER AND AIR INTAKE GRILLE Attach the corner covers to the unit and lock in place by screw The screws are taped to the corner covers For upward or rightward running pipes cut the corner covers as shown at Fig 36 before attaching them Refer to Fig 36 Attach the air intake grille Hook the strings to the unit to prevent the grille from drop ping Refer to Fig 37 L N L ...

Page 16: ...y to identify the point of trouble An explanation of malfunction codes and the corresponding trouble is pro vided in CAUTION FOR SERVICING of the outdoor unit If any of the items in Table 9 are displayed there may be a problem with the wiring or power so check the wiring again Table 9 CAUTION If all interior work has not been completed when the test run is done tell the customer not to run the uni...

Page 17: ... 0905 HT 3P086156 10X EM03A117B 00_CV_3P086156 10X fm Page 2 Monday April 13 2009 4 46 PM ...

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