5 Installation
Installation manual
8
FDXM25~60F3V1B(9)
Split system air conditioners
4P472267-1B – 2018.07
c
Bucket
d
Refrigerant pipes
e
Drain outlet
5.2
Connecting the refrigerant piping
DANGER: RISK OF BURNING
5.2.1
To connect the refrigerant piping to the
indoor unit
CAUTION
Install refrigerating pipe or components in a position where
they are unlikely to be exposed to any substance which
may corrode refrigerant containing components, unless the
components are constructed of materials which are
inherently resistant to being corroded or are suitably
protected against being so corroded.
WARNING: FLAMMABLE MATERIAL
The R32 refrigerant (if applicable) in this unit is mildly
flammable. Refer to the outdoor unit specifications for the
type of refrigerant to be used.
▪
Pipe length
. Keep refrigerant piping as short as possible.
▪
Flare connections
. Connect refrigerant piping to the unit using
flare connections.
▪
Insulation
. Insulate the refrigerant piping on the indoor unit as
follows:
A
B
a
d
c
e f
b
b
a
d
c
e f
b
b
2
4
3
g
1
2
3
4
g
A
B
1
A
Gas piping
B
Liquid piping
a
Insulation material (field supply)
b
Cable tie (accessory)
c
Insulation pieces: Large (gas pipe), small (liquid pipe)
(accessories)
d
Flare nut (attached to the unit)
e
Refrigerant pipe connection (attached to the unit)
f
Unit
g
Sealing pads: Medium 1 (gas pipe), medium 2 (liquid pipe)
(accessories)
1
Turn up the seams of the insulation pieces.
2
Attach to the base of the unit.
3
Tighten the cable ties on the insulation pieces.
4
Wrap the sealing pad from the base of the unit to the top of
the flare nut.
NOTICE
Make sure to insulate all refrigerant piping. Any exposed
piping might cause condensation.
5.2.2
To check for leaks
NOTICE
Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).
NOTICE
Make sure to use a recommended bubble test solution
from your wholesaler. Do not use soap water, which may
cause cracking of flare nuts (soap water may contain salt,
which absorbs moisture that will freeze when the piping
gets cold), and/or lead to corrosion of flared joints (soap
water may contain ammonia which causes a corrosive
effect between the brass flare nut and the copper flare).
1
Charge the system with nitrogen gas up to a gauge pressure of
at least 200 kPa (2 bar). It is recommended to pressurize to
3000 kPa (30 bar) in order to detect small leaks.
2
Check for leaks by applying the bubble test solution to all
connections.
3
Discharge all nitrogen gas.
5.3
Connecting the electrical wiring
DANGER: RISK OF ELECTROCUTION
WARNING
ALWAYS use multicore cable for power supply cables.
WARNING
If the supply cord is damaged, it MUST be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
5.3.1
To connect the electrical wiring on the
indoor unit
It is important to keep the power supply and the transmission wiring
separated from each other. In order to avoid any electrical
interference the distance between both wirings should ALWAYS be
at least 50 mm.
NOTICE
Be sure to keep the power line and transmission line apart
from each other. Transmission wiring and power supply
wiring may cross, but may NOT run parallel.
1
Remove the service cover.
a c
b
d
A B
e
f
e
g
g
A
Outside the unit
B
Inside the unit
a
Control box cover
b
Connection of interconnection cable (including earth)
c
Wiring diagram
d
Connection of user interface wiring
e
Sealing material (accessory)
f
Opening for cables
g
Wire
2
User interface cable
: Route the cable through the frame,
connect the cable to the terminal block, and fix the cable with a
cable tie.
3
Interconnection cable
(indoor↔outdoor): Route the cable
through the frame, connect the cable to the terminal block
(make sure the numbers match with the numbers on the
outdoor unit, and connect the earth wire), and fix the cable with
a cable tie.
