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English

11

CAUTION

• The connecting piping must be insulated all the way to the piping connection parts within the unit. If the piping is exposed, it may 

cause condensation and scald when touched.

• Flux should not be used when brazing the connecting parts of the refrigerant piping. Please use phosphor copper brazing filler 

metal (BCuP-2) which requires no flux.
(If chlorine-containing flux is used, piping will be corroded. If fluorine-containing flux is used, the refrigerant oil will deteriorate and 
even further affect the refrigerant piping system.)

• Before brazing the refrigerant piping purchased locally, fill in nitrogen into the piping in order to exhaust the air from there. If no 

nitrogen is filled in at brazing, a large quantity of oxide films will occur within the piping and cause failure of the machine.

• Before brazing the refrigerant piping, firstly carry out nitrogen substitution or fill the refrigerant piping with nitrogen gas, and finally 

connect the indoor unit with a flare opening.

• When filling nitrogen into the piping during brazing, pressure should be set to below 0.02 MPa (0.2 kg/cm

2

 ) with a pressure-reduc-

ing valve.

DRAIN PIPING WORK

WARNING

The drain pipe must be installed as shown in the diagram below to avoid damage caused by leaks and 
condensation.

• Assemble the unit as shown in Fig.14.
• The drain pipe outlet can be installed on either the left or right side. The drain plug can be removed and placed on either the left or 

right side as well.

• For best results, try to keep the piping as short as possible. Slant the piping at an angle to improve flow. (Refer to Fig.14)
• Ensure heat insulation of the drain pipe.
• It is necessary to install a drain trap in the drain outlet to relieve negative pressure that exists within the unit compared to the out-

side atmospheric pressure when the unit is operating. If a drain trap is not provided, splashes or odor may be produced.

• Keep the drainage pipes as straight as possible for easy cleaning and to prevent the accumulation of dirt and debris.
• After closing the drain pipe on the opposite side of the unit, completely wrap the drain pipes with insulation. (Refer to Fig.14)
• Drain piping connections

Do not connect the drain piping directly to sewage pipes that smell of ammonia. The ammonia in the sewage might enter the indoor 
unit through the drain pipes and corrode the heat exchanger.

• Follow the illustrations below if concentrated drainage pipelines are installed.

(Please choose drainage pipelines with a diameter suitable for the operational volume of the equipment for the connection.)

• Pour water in the drain pan to test for smooth drainage.
• Open the service cover, add approximately 1 liter of water gradually and check drainage flow.
• In humid environments, use an extra drain pan (field supply) to cover the entire area of the indoor unit.

Part to be 
brazed

Nitrogen

Refrigerant piping

Taping

Hands valve

Pressure-reducing 
valve

Nitrogen

01_EN_3PR05311-2.fm  Page 11  Tuesday, June 2, 2009  4:39 PM

Summary of Contents for FDQ16PY1

Page 1: ...ODELS Duct Connection type FDQ16PY1 FDQ20PY1 FDQ16PYL FDQ20PYL READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE English 01_CV1_3PR05311 2 fm...

Page 2: ...ORE INSTALLATION 6 REPLACING FAN MOTOR PULLEY AND V BELT 8 INSTALLATION OF THE INDOOR UNIT 9 REFRIGERANT PIPING WORK 10 DRAIN PIPING WORK 11 INSTALLING THE DUCT 12 ELECTRIC WIRING WORK 12 FIELD SETTIN...

Page 3: ...ified installation work after taking into account strong winds typhoons or earthquakes Failure to do so during installation work may result in the unit falling and causing accidents Make sure that a s...

Page 4: ...cord and connecting wires at least 1 meter away from televisions or radios to prevent picture interference and noise Depending on the incoming signal strength a distance of 1 meter may not be suffici...

Page 5: ...NUAL FOR REMOTE CONTROLLER Indoor and outdoor unit combinations Do not use in any combination other than those shown below Refer to Fig 1 This unit cannot be connected with other standard indoor units...

Page 6: ...ut Are wiring and piping correct The unit may malfunction or the components burn out Is the unit safely grounded It may result in electric shock Is wiring size according to specifications The unit may...

Page 7: ...il or dust may be taken in Keep indoor unit outdoor unit power supply wiring and transmis sion wiring at least 1 meter away from televisions and radios This is to prevent image interference and noise...

Page 8: ...the air condi tioner and install it to the support plate After removing the control box please retighten the screws to their original posi tions When moving the control box do not apply force to the...

Page 9: ...ngs to reinforce the ceiling to bear the weight of the indoor unit 5 When adjusting air flow volume and external static pressure please change the motor pulley and V belt 665 296 349 1045 100 or more...

Page 10: ...al block 12 Install the new V belt f 13 Fasten the adjustment nuts b 1 2 3 Move the motor stand c so as to tighten the V belt f 14 Adjust the levelness of the fan pulley e and motor pulley g and the s...

Page 11: ...per and lower nuts to the suspension bolt 2 Adjust the unit to the preset height 3 Make sure that the unit is level Adjust the unit using a level gauge If it is installed unevenly water may leak from...

Page 12: ...heating the pipe cut the end of the plug in order to remove it Refer to Fig 10 After brazing these pipes as shown in Fig 11 use the fitting insulation to secure the pipe inside of the unit Refer to F...

Page 13: ...side The drain plug can be removed and placed on either the left or right side as well For best results try to keep the piping as short as possible Slant the piping at an angle to improve flow Refer t...

Page 14: ...attached to the remote controller All wiring must be performed by an authorized electrician A circuit breaker capable of shutting down power supply to the entire system must be installed The resistanc...

Page 15: ...iping completely Refer to Fig 12 2 Check that the wires are not trapped in the control box lid or service cover Do not clamp remote controller cords together with wires connecting the units together D...

Page 16: ...ansmission wiring ground the shield of the shield wire to at the grounding screw of the remote con troller cord grounding terminal inside the control box NOTE 1 Power wiring Fig 16 Fig 15 NOTE 2 3 Gro...

Page 17: ...ing impossible Over tightening may damage terminal screws See the table below for tightening torque for the terminal screws Precautions when connecting the ground terminal When connecting the ground w...

Page 18: ...explains FORCED OFF and ON OFF OPERATIONS in response to Input A 3 How to select FORCED OFF and ON OFF OPERATION See FIELD SETTING FORCED OFF ON OFF OPERATION Input ON stops operation impossible by re...

Page 19: ...manual of the outdoor unit The operation lamp of the remote controller will flash when an malfunction occurs Check the malfunction code on the liquid crys tal display to identify the point of trouble...

Page 20: ...0906 HT 3PR05311 2 EM09A005 01_CV1_3PR05311 2 fm Page 2 Thursday May 21 2009 2 30 PM...

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