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Special Precautions When Mounting TXV Bulb 

• TXV bulb should be clamped to the suction line near the evaporator outlet, and if possible, on a horizontal run.

• Clean suction line completely before clamping the bulb in place.

• Clamp the bulb to a free draining suction line.

• Insulate the remote bulb from ambient.

Note: 

After installation is done, the TXV bulb must be fixed at suction line at 8 o'clock or 4 o'clock.

Figure 

- TXV bulb placement in relation to suction line size 

i9 

TXV Bulb on small Suction Line 

Piping Works & Brazing Technique 

• Do not use contaminated or damaged copper tubing.

If  any  pipings,  evaporator  or  condenser  had  been

exposed or had been opened for 15 seconds or more,

then vacuum and purge with field supplied refrigerant.

Generally,  do not remove  plastic,  rubber plugs and

brass nuts from the valves, fittings, tubings and coils

until it is ready to connect suction or liquid line into

valves or fittings.

• If  any  brazing  work  is  required,  ensure  that  the

nitrogen gas is passed through coil and joints while

the brazing work is being done. This will eliminate soot

formation on the inside walls of the copper tubings.

• Cut the pipe stage by stage,  advancing the blade of

the pipe cutter slowly.  Extra force and deep cut will

cause more distortion on the pipe and thus extra burr.

See figure.

• Remove  burrs  from  cut  edges  of  the  pipes  with

remover as shown in the figure. Hold the end of the

pipe downwards to prevent metal chips from entering

the pipe.

Piping Connection To The Units 

• Align the center of the piping and tighten the flare nut

sufficiently with fingers.

• Finally,  tighten the flare nut with the torque wrench

until the wrench clicks.

• When tightening the flare nut with the torque wrench,

ensure that the tightening direction follows the arrow

indicated on the wrench.

Pipe Size (mm/in) 

Torque (Nm) 

6.35 (1/4") 

18 

9.53 (3/8") 

42 

12.7 (1/2") 

55 

15.88 (5/8") 

65 

19.05 (3/4") 

78 

15 

1/4t 

TXV Bulb on large Suction Line 

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Flare Joint 

Flared Tube 

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Summary of Contents for FDMR36ERV16

Page 1: ...3P724053 1A FDMR36ERV16 FDR65FRV16 FDR100FRV16 FDR130FRV16 FDR130FRV162 FDR200FRY16 FD65DSV16 FD100DSV16 FD130DSV16 FD200DSY16 FD60GRV16 FD90GRV16 FD120GRV16 FD180GRY16 OPERATION...

Page 2: ...All dimensions are in mm Indoor Unit FDR65FRV16 All dimensions are in mm Indoor Unit FDMR36ERV16 2...

Page 3: ...All dimensions are in mm Indoor Unit FDR130FRV16 All dimensions are in mm Indoor Unit FDR100FRV16 3...

Page 4: ...All dimensions are in mm Indoor Unit FDR200FRY16 All dimensions are in mm Indoor Unit FDR130FRV162 4...

Page 5: ...365 0 5 ON 0 CO r Ln 238 338 1270 1170 1026 355 355 1660 1560 1358 992 316 338 All dimensions are in mm 97 450 a 152 16 N 0 Ln N 655 700 All dimensions are in mm 125 330 a N 198 0 Ln Ln Ln Ln N N 700...

Page 6: ...259 1126 1700 29 315 470 255 30 312 255 148 330 330 136 940 880 1126 570 700 940 1647 1700 1805 All dimensions are in mm 6 Indoor Unit FD130DSV16 FD120GRV16 Indoor Unit FD200DSY16 FD180GRY16...

Page 7: ...oor Unit RR36ERY16 Horizontal Air Discharge All dimensions are in mm Outdoor Unit RR65FRY16 R65DSY16 R60GRY16 Horizontal Air Discharge All dimensions are in mm Outdoor Unit RR100FRY16 R100DSY16 R90GRY...

Page 8: ...All dimensions are in mm Outdoor Unit RR130FRY16 R130DSY16 R120GRY16 Horizontal Air Discharge 8...

Page 9: ...stalling Refrigerant contains no chlorine does not destroy the ozone layer and so does not reduce the earth s protection against harmful ultraviolet radiations It will contribute only slightly to the...

Page 10: ...and Gas pipe for indoor unit after brazing 2 Use M10 M12 Rods for installation of Indoor units total Number of installation Rods should be in accordance with number of hanger metal Provided for insta...

Page 11: ...air discharge and operating sound level will not annoy the neighbours The location must not be susceptible to dust or oil mist Location For Installation Of The Condensing Units As condensing temperat...

Page 12: ...RR36ERY16 RR65FRY16 R65DSY16 R60GRY16 RR100FRY16 R100DSY16 R90GRY16 RR130FRY16 R130DSY16 R120GRY16 12...

Page 13: ...used with the IR sensor provided in wired remote Wired remote comes as an accessory with indoor units Optional Wireless Remote BRC4N151 Model Wired Remote FDR65FRV16 FDR100FRV16 FDR130FRV16 FDR200FRY...

Page 14: ...8 RR36ERY16 10 32 8 20 65 6 6 FD65DSV16 1 2 1 1 8 5 8 1 1 8 1 2 1 1 8 1 2 1 2 5 8 1 2 1 2 7 8 1 1 8 1 3 8 1 1 8 7 8 R65DSY16 R100DSY16 R130DSY16 FD100DSV16 FD130DSV16 2 R100DSY16 FD200DSY16 3 8 3 8 8...

Page 15: ...fittings If any brazing work is required ensure that the nitrogen gas is passed through coil and joints while the brazing work is being done This will eliminate soot formation on the inside walls of...

Page 16: ...ODU Each 20 Each ODU 32 Each ODU 4 0 IDU ODU Each 5 0 IDU ODU Each 5 0 1 5 7 0 40 mm2 mm2 For FDR130FRV162 Only For FDR200FRY16 FD200DSY16 FD180GRY16 Only FDMR36ERV16 RR36ERY16 2 5 5 0 1 0 5 0 20 FD65...

Page 17: ...nage test and gas leakage test FIELD WIRE FIELD WIRE 0 E 3 o G 0 0 C0 tl O 0 17 2 Watch out for the following a Is the electric plug firmly inserted into the socket b Is there any abnormal sound from...

Page 18: ...SV16 R65DSY16 1 2 3 9 7 8 FD200DSY16 2 R100DSY16 1 2 2 6 0 1 1 8 right type type 18 FD90GRV16 FD120GRV16 R90GRY16 R120GRY16 1 2 5 8 6 0 9 1 1 1 8 1 3 8 FD60GRV16 R60GRY16 1 2 4 0 7 8 FD180GRY16 2 R90G...

Page 19: ...3 100 2 x 1 656 2 x RR100FRY16 2 x 3 100 FDR65FRV16 FDR100FRV16 FDR130FRV16 FDR130FRV162 FDR200FRY16 R130DSY16 R65DSY16 R100DSY16 1 656 3 134 3 134 2 x R100DSY16 2 x 3 134 FD65DSV16 FD100DSV16 FD130D...

Page 20: ...onger flows or until the correct charge has been weighed in If additional charge is required start the system and slowly bleed liquid into the suction side until the system is full Compressor manufact...

Page 21: ...Maintenance Procedures Period Indoor air filter 1 Remove any dust adhering to the filter by using a vacuum cleaner or wash in lukewarm water below 40 C with a neutral cleaning detergent At least once...

Page 22: ...il tube temperature reaches 1 deg C Check Unit Airflow for any Restriction Air filter Block Low gas charge Refrigerant circuit partial Blockage Communication Failure C Er Indoor Antifreeze Activation...

Page 23: ...control box of the outdoor unit The following table shows the LED indicator light for phase protector under normal operation and fault conditions RV UV ov AS Actions D Normal operation ON OFF OFF OFF...

Page 24: ...FAN SPEED 24...

Page 25: ...ON OFF FAN SPEED MODE MENU key Note Automatic speed selection is not available in FDR200FRY16 please refer wiring diagram for changing speed setting 25...

Page 26: ...11 IR SENSOR This feature is applicable with wireless remote For wireless remote fuctions please refer the operation manual of wireless remote 26...

Page 27: ...3P724053 1A 27...

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