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EWYQ080~250DAYN
Packaged air-cooled water chillers
4PW35558-1B

Operation manual

4

Function of the main components

Figure -  Functional diagram

As the refrigerant circulates through the unit, changes in its state or
condition occur. These changes are caused by the following main
components:

Compressor
The compressor (M*C) acts as a pump and circulates the refri-
gerant in the refrigeration circuit. It compresses the refrigerant
vapour coming from the evaporator at the pressure at which it
can easily be liquefied in the condenser.

Condenser (in cooling mode) or evaporator (in heating mode)
The function of the condenser is to change the state of the
refrigerant from gaseous to liquid. The heat gained by the gas in
the evaporator is discharged through the condenser to the
ambient air, and the vapour condenses to liquid.

Liquid receiver
The liquid receiver prevents the plate heat exchanger from
flooding with liquid in heating mode caused by a great difference
between the volumes of coil and plate heat exchanger.

Filter/drier
The filter installed behind the condenser removes small particles
from the refrigerant to prevent damage to the compressor and
expansion valve.
The drier takes the water out of the system.

Expansion valve
The liquid refrigerant coming from the condenser enters the
evaporator via an expansion valve. The expansion valve brings
the liquid refrigerant to a pressure at which it can easily be
evaporated in the evaporator.

p <

M12C

M11C

M15F

M13F

M14F

R14T

B1PL

R15T

R25T

R17T

Y12E

PHE

t >

2

4

4

13

13

17

11

20

18

16

C

15

14

t >

R16T

7

7

7

7

15

15

15

p >

B1PH

19

p >

S1PH

21

Y11E

14

5

R18T

(

*

)

15

15

p <

M22C

M21C

M25F

M23F

M24F

R14T

B1PL

R45T

R35T

R37T

Y22E

4

4

13

13

11

20

18

16

C

15

15

14

t >

R36T

7

7

7

7

15

15

15

p >

B2PH

19

p >

S2PH

21

Y21E

14

5

R38T

(

*

)

15

15

15

6

6

9

9

8

12

12

1

3

A

D

D

D

10

B

10

22

25

24

23

27

30

29

31

31

28

26

32

24

35

34

33

t >

t >

R3T

R2T

D

D

D

D

D

D

8

23

23

1

Water outlet

12

Liquid stop valve (optional)

24

Drain valve

Cooling flow direction

2

Evaporator

13

Oil sight glass

25

Regulating valve

Heating flow direction

3

Water inlet

14

Electronic expansion valve + sight 
glass with moisture indication

26

Pump

4

Compressor

27

Fill port

(*)

Standard (A) or dual pressure 
relief valve (B)

5

Liquid receiver

15

Check valve

28

Drain port

6

4-way valve

16

Condenser

29

Expansion vessel

A

Standard 

7

Non-return valve

17

Ambient temperature sensor

30

Pressure gauge

B

Dual pressure relief valve

8

Suction stop valve (optional)

18

Fan

31

Air purge

C

Only for 210 units

9

Discharge stop valve 
(optional)

19

High pressure sensor

32

Buffer tank

D

Optional

20

Low pressure sensor

33

Filter

10

Refrigerant circuit safety 
valve 

21

High pressure switch

34

Shut off valve

22

Flowswitch

35

Water circuit safety 
valve

11

Drier/charge valve

23

Service port

Summary of Contents for EWYQ080DAYN

Page 1: ...OPERATION MANUAL EWYQ080DAYN EWYQ100DAYN EWYQ130DAYN EWYQ150DAYN EWYQ180DAYN EWYQ210DAYN EWYQ230DAYN EWYQ250DAYN Packaged air cooled water chillers...

Page 2: ...make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before initial start...

Page 3: ...p 15 15 20 20 13 13 13 13 15 15 15 15 Phase 3 Frequency Hz 50 Voltage V 400 Maximum running current Circuit 1 Circuit 2 A A 39 39 51 51 35 35 35 35 39 39 39 39 Control and fan motor Phase 1 Frequency...

Page 4: ...r supply intake 32 Liquid receiver 2 Condenser in cooling mode or evaporator in heating mode 17 Switchbox 33 Pump optional 18 Digital display controller behind service panel 34 Buffer tank optional 3...

Page 5: ...nters the evaporator via an expansion valve The expansion valve brings the liquid refrigerant to a pressure at which it can easily be evaporated in the evaporator p M12C M11C M15F M13F M14F R14T B1PL...

Page 6: ...al The controller will detect the shut down of the compressor The controller needs to be reset manually Reverse phase protector general safety device The reverse phase protectors prevent the unit from...

Page 7: ...ercurrent relay for circuit 1 K15F Fancontactor for circuit 1 only for EWYQ080 100 and EWYQ180 250 K15S Fan overcurrent relay for circuit 1 only for EWYQ080 100 and EWYQ180 250 K16F Fancontactor for c...

Page 8: ...ally installed protection devices are of the size and type specified in the installation manual Make sure that neither a fuse nor a protection device has been bypassed 3 Earth wiring Make sure that th...

Page 9: ...k oriented modular structure Apart from the first section which gives a brief description of the controller itself each section or subsection deals with a specific task you can perform with the unit D...

Page 10: ...n a unit with status NORMAL or STANDBY all other units with status NORMAL or STANDBY will be ON or OFF If the key is pressed on a unit with status DISCONNECT ON OFF only this unit will be ON or OFF Co...

Page 11: ...ter temperature has not risen enough compared to previous switch off of the compressor FREE COOLING free cooling mode is active TIMER BUSY the actual value of one of the compressor timers is not zero...

Page 12: ...work safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network the red light inside the key of the...

Page 13: ...l informa tion about the current Ampere and voltage of the unit _v 0U4 013 6 11 12 H 012 0 21 22 H _ COOL INLSP1 012 0 INLET WATER 013 6 OUTLET WATER 007 0 AMBIENT 006 5 _ C1 TEMP READOUT C11 DISCHARG...

Page 14: ...IC READOUT YES _v MANUAL DEFROST UNIT DEFROST OFF CIR1 DEFROST OFF CIR2 DEFROST OFF _ DEFROST MIN TIME BETWEEN DEFROST NORMAL ENTER SERVICE PASSWORD 0000 TO LOGIN To check the actual value of the gene...

Page 15: ...2 C12RH 00000hCS 00000 C12C 00000h H 00000h _ UNIT HISTORY 002 C21RH 00000hCS 00000 C21C 00000h H 00000h _ UNIT HISTORY 002 C22RH 00000hCS 00000 C22C 00000h H 00000h _ UNIT HISTORY 002 AI1 NONE AI2 NO...

Page 16: ...control mode The unit is equipped with a thermostat which controls the cooling or heating capacity of the unit Select the appropriate mode MANUAL CONTROL manual control mode the operator controls the...

Page 17: ...ntrol The DUAL PUMP screen of the usersettings menu allows the user to define the steering of two pumps for this to be possible a changeable digital output has to be configured for a second pump in th...

Page 18: ...however will only come into operation if another unit is in alarm another unit is in DISCONNECT ON OFF mode the setpoint is not reached when all other units have been running on full capacity for some...

Page 19: ...counting when the compressor circuit 1 2 has started During the countdown the compressor cannot be restarted MINIMUM RUNNING TIME M RT 120 sec starts counting when the compressor has started During th...

Page 20: ...h REMOTE COOL HEAT indicates the position of the remote cool heat switch CAP LIMIT 25 50 75 SET indicates the position of the enable disable capacity limitation switches LOW NOISE indicates the status...

Page 21: ...next number When pressing the key on the last number the confirmation of the new password is completed TROUBLESHOOTING This section provides useful information for diagnosing and correcting certain t...

Page 22: ...y devices are activated and alarm messages are displayed The ON LED is broken Contact your local dealer Message safety menu Symptom POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety device...

Page 23: ...or is not locked RESET After temperature decrease the thermal protector is reset automatically and the compressor will start again This is not detected by the controller If the protector is activated...

Page 24: ...essary in the electrical compartment of the unit voltage drop due to supply cables is too high POSSIBLE CAUSES CORRECTIVE ACTION The sensor is broken or not correctly wired Check if the wiring is acco...

Page 25: ...er quality refer to the installation manual of the unit for specifications of the water quality Water filters Make sure to clean the water filter in front of the evaporator water inlet once every 4 mo...

Page 26: ...s load up requests of maximum 2 compressors at a time A Load up request of 1 compressor B No action C Load down request of 1 compressor D Inlet setpoint E Outlet setpoint INLET CONTROL Default value L...

Page 27: ...TING SETPOINT MODE AMBIENT MAXPOS 03 0 NEG 00 0 RF 020 0 SLOPE 006 0 12 0 C 13 5 C 15 0 C 18 0 C 17 5 C 10 0 C 20 0 C 6 0 C 3 0 C 10 0 C A B AMBIENT _ FLOATING SETPOINT MODE CH AI SLOPE NTC MAXPOS 03...

Page 28: ...FO FAN ST VA Y 2PUMP Y HEATERTAPE Y FAN DO ST 2 DO INV 2 ENTER PASSWORD PASSWORD 0000 TO LOGIN ENTER PASSWORD PASSWORD 0000 TO LOGIN _ COOLING HEATING MODE COOLING STARTUP BUSY READOUT MENU SETPOINTS...

Page 29: ...ACT C12 OFF SAFETY ACT UNIT CAPACITY 000 _ UNIT STATUS C21 OFF SAFETY ACT C22 OFF SAFETY ACT _ C1 ACT PRESSURES HP1 019 0b 050 8 LP1 004 4b 05 2 FAN1 OFF _ UNIT HISTORY 002 HP2 019 0b 050 8 LP2 004 4...

Page 30: ...4PW35558 1B Copyright Daikin...

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