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Operation manual

5

EWYQ080~250DAYN

Packaged air-cooled water chillers

4PW35558-1B

4-way valve
The 4-way valve reverses the refrigerant flow in the unit to
change from cooling mode to heating mode.

Evaporator
The main function of the evaporator is to take heat from the
water that flows through it. This is done by turning the liquid
refrigerant, coming from the condenser, into gaseous
refrigerant.

Non-return valve
The non-return valve prevents the refrigerant from flowing in the
wrong direction.

Water in/outlet connection
The water inlet and outlet connection allow an easy connection
of the unit to the water circuit of the air handling unit or industrial
equipment.

Safety devices

The unit is equipped with three kinds of safety device:

1

General safety devices

General safety devices shut down all circuits and stop the whole
unit. For this reason the unit has to be manually put on again
after a general safety occurred.

2

Circuit safety devices

Circuit safety devices shut down the circuit they protect, while
the other circuits remain activated.

3

Part safety devices

Part safety devices shut down the part they protect.

An overview of all safety devices is given below.

Overcurrent relays

Overcurrent relay for compressors (only for SJ161-4) (circuit
safety device)

The overcurrent relay protects the compressor motor in case of
overload, phase failure or too low voltage.

Overcurrent relay for fans (part safety device)

The overcurrent relay protects the fan motors in case of overload,
phase failure or too low voltage.

Overcurrent relay for pump (general safety device)

The overcurrent relay protects the pump in case of overload,
phase failure or too low voltage.

When activated, the overcurrent relays have to be reset in the
switch box and the controller needs to be reset manually.

Compressor SJ161-4 thermal protector (part safety devices)
Compressor SJ161-4 is equipped with an internal overload
motor protection to protect the unit against excessive current
and temperature caused by overloading, low refrigerant flow or
phase loss. The compressor will shut down and will
automatically restart when temperature returns to normal. This
is not detected by the controller.

Compressor SJ180-4 electronic protection module (circuit safety
device)
Compressor SJ180-4 is equipped with an electronic protection
module to provide for efficient and reliable protection against
overheating, overloading, and phase loss. The controller will
detect the shut down of the compressor. The controller needs to
be reset manually. The compressor is internally protected
against reverse phase.

Compressors SJ240-4 and SJ300-4 electronic protection
modules (circuit safety device)
Compressors SJ240-4 and SJ300-4 are equipped with an
electronic protection module to provide for efficient and reliable
protection against overheating, overloading, phase loss and
phase reversal. The controller will detect the shut down of the
compressor. The controller needs to be reset manually.

Reverse phase protector (general safety device)
The reverse phase protectors prevent the unit from being
operated in reverse phase. If the unit does not start, two phases
of the power supply must be inverted.

Flowswitch (general safety devices)
The unit is protected by a flowswitch (S1L).
When the water flow becomes lower than the minimum allowed
water flow, the flowswitch shuts down the unit. When the water
flow becomes normal, the protection resets automatically but the
controller still needs to be reset manually.

Discharge thermal protectors (circuit safety devices)
The unit is equipped with discharge thermal protectors (R*T).
The protectors are activated when the temperature of the
refrigerant leaving the compressor becomes too high. When the
temperature returns to normal the controller needs to be reset
manually.

Freeze-up protection (general safety devices)
The freeze-up protection prevents the water in the evaporator
from freezing during operation.

When the outlet water temperature is too low, the controller
shuts down the compressors. When the outlet water
temperature returns to normal, the controller resets
automatically.

When the refrigerant temperature is too low, the controller
shuts down the unit. When the refrigerant temperature
returns to normal, the controller needs to be reset manually.

Low pressure safety (circuit safety devices)
When the suction pressure of a circuit is too low, the circuit
controller shuts down the circuit. When the pressure returns to
normal, the safety device can be reset on the controller.

Pressure relief safety valve (general safety devices)
The safety valve is activated when the pressure in the refrigerant
circuit becomes too high. If this occurs, shut down the unit and
contact your local dealer.

High pressure setback (circuit safety device)
The high pressure setback prevents the high pressure to
become too high so that high pressure switch is activated.
When the high pressure is too high, the controller shuts down
the compressor. When the pressure returns to normal, the
controller resets automatically.

High pressure switch (circuit safety devices)
Each circuit is protected by a high pressure switch (S*PH) which
measures the condenser pressure (pressure at the outlet of the
compressor).
When the pressure becomes too high, the pressure switch is
activated and the circuit stops.
When the pressure becomes normal again, the protection resets
automatically but the controller still needs to be reset manually.
The switch is factory-set and may not be adjusted.

Compressor protection function
The compressor protection function protects the compressor,
while running in heating mode, from operating outside operation
range.
If low pressure and high pressure temperatures are outside
operation range, the controller shuts down the compressor.
When the low pressure and high pressure temperatures return
to normal, the controller resets automatically.

The overcurrent relays are factory set and may not be
adjusted.

Summary of Contents for EWYQ080DAYN

Page 1: ...OPERATION MANUAL EWYQ080DAYN EWYQ100DAYN EWYQ130DAYN EWYQ150DAYN EWYQ180DAYN EWYQ210DAYN EWYQ230DAYN EWYQ250DAYN Packaged air cooled water chillers...

Page 2: ...make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before initial start...

Page 3: ...p 15 15 20 20 13 13 13 13 15 15 15 15 Phase 3 Frequency Hz 50 Voltage V 400 Maximum running current Circuit 1 Circuit 2 A A 39 39 51 51 35 35 35 35 39 39 39 39 Control and fan motor Phase 1 Frequency...

Page 4: ...r supply intake 32 Liquid receiver 2 Condenser in cooling mode or evaporator in heating mode 17 Switchbox 33 Pump optional 18 Digital display controller behind service panel 34 Buffer tank optional 3...

Page 5: ...nters the evaporator via an expansion valve The expansion valve brings the liquid refrigerant to a pressure at which it can easily be evaporated in the evaporator p M12C M11C M15F M13F M14F R14T B1PL...

Page 6: ...al The controller will detect the shut down of the compressor The controller needs to be reset manually Reverse phase protector general safety device The reverse phase protectors prevent the unit from...

Page 7: ...ercurrent relay for circuit 1 K15F Fancontactor for circuit 1 only for EWYQ080 100 and EWYQ180 250 K15S Fan overcurrent relay for circuit 1 only for EWYQ080 100 and EWYQ180 250 K16F Fancontactor for c...

Page 8: ...ally installed protection devices are of the size and type specified in the installation manual Make sure that neither a fuse nor a protection device has been bypassed 3 Earth wiring Make sure that th...

Page 9: ...k oriented modular structure Apart from the first section which gives a brief description of the controller itself each section or subsection deals with a specific task you can perform with the unit D...

Page 10: ...n a unit with status NORMAL or STANDBY all other units with status NORMAL or STANDBY will be ON or OFF If the key is pressed on a unit with status DISCONNECT ON OFF only this unit will be ON or OFF Co...

Page 11: ...ter temperature has not risen enough compared to previous switch off of the compressor FREE COOLING free cooling mode is active TIMER BUSY the actual value of one of the compressor timers is not zero...

Page 12: ...work safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network the red light inside the key of the...

Page 13: ...l informa tion about the current Ampere and voltage of the unit _v 0U4 013 6 11 12 H 012 0 21 22 H _ COOL INLSP1 012 0 INLET WATER 013 6 OUTLET WATER 007 0 AMBIENT 006 5 _ C1 TEMP READOUT C11 DISCHARG...

Page 14: ...IC READOUT YES _v MANUAL DEFROST UNIT DEFROST OFF CIR1 DEFROST OFF CIR2 DEFROST OFF _ DEFROST MIN TIME BETWEEN DEFROST NORMAL ENTER SERVICE PASSWORD 0000 TO LOGIN To check the actual value of the gene...

Page 15: ...2 C12RH 00000hCS 00000 C12C 00000h H 00000h _ UNIT HISTORY 002 C21RH 00000hCS 00000 C21C 00000h H 00000h _ UNIT HISTORY 002 C22RH 00000hCS 00000 C22C 00000h H 00000h _ UNIT HISTORY 002 AI1 NONE AI2 NO...

Page 16: ...control mode The unit is equipped with a thermostat which controls the cooling or heating capacity of the unit Select the appropriate mode MANUAL CONTROL manual control mode the operator controls the...

Page 17: ...ntrol The DUAL PUMP screen of the usersettings menu allows the user to define the steering of two pumps for this to be possible a changeable digital output has to be configured for a second pump in th...

Page 18: ...however will only come into operation if another unit is in alarm another unit is in DISCONNECT ON OFF mode the setpoint is not reached when all other units have been running on full capacity for some...

Page 19: ...counting when the compressor circuit 1 2 has started During the countdown the compressor cannot be restarted MINIMUM RUNNING TIME M RT 120 sec starts counting when the compressor has started During th...

Page 20: ...h REMOTE COOL HEAT indicates the position of the remote cool heat switch CAP LIMIT 25 50 75 SET indicates the position of the enable disable capacity limitation switches LOW NOISE indicates the status...

Page 21: ...next number When pressing the key on the last number the confirmation of the new password is completed TROUBLESHOOTING This section provides useful information for diagnosing and correcting certain t...

Page 22: ...y devices are activated and alarm messages are displayed The ON LED is broken Contact your local dealer Message safety menu Symptom POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety device...

Page 23: ...or is not locked RESET After temperature decrease the thermal protector is reset automatically and the compressor will start again This is not detected by the controller If the protector is activated...

Page 24: ...essary in the electrical compartment of the unit voltage drop due to supply cables is too high POSSIBLE CAUSES CORRECTIVE ACTION The sensor is broken or not correctly wired Check if the wiring is acco...

Page 25: ...er quality refer to the installation manual of the unit for specifications of the water quality Water filters Make sure to clean the water filter in front of the evaporator water inlet once every 4 mo...

Page 26: ...s load up requests of maximum 2 compressors at a time A Load up request of 1 compressor B No action C Load down request of 1 compressor D Inlet setpoint E Outlet setpoint INLET CONTROL Default value L...

Page 27: ...TING SETPOINT MODE AMBIENT MAXPOS 03 0 NEG 00 0 RF 020 0 SLOPE 006 0 12 0 C 13 5 C 15 0 C 18 0 C 17 5 C 10 0 C 20 0 C 6 0 C 3 0 C 10 0 C A B AMBIENT _ FLOATING SETPOINT MODE CH AI SLOPE NTC MAXPOS 03...

Page 28: ...FO FAN ST VA Y 2PUMP Y HEATERTAPE Y FAN DO ST 2 DO INV 2 ENTER PASSWORD PASSWORD 0000 TO LOGIN ENTER PASSWORD PASSWORD 0000 TO LOGIN _ COOLING HEATING MODE COOLING STARTUP BUSY READOUT MENU SETPOINTS...

Page 29: ...ACT C12 OFF SAFETY ACT UNIT CAPACITY 000 _ UNIT STATUS C21 OFF SAFETY ACT C22 OFF SAFETY ACT _ C1 ACT PRESSURES HP1 019 0b 050 8 LP1 004 4b 05 2 FAN1 OFF _ UNIT HISTORY 002 HP2 019 0b 050 8 LP2 004 4...

Page 30: ...4PW35558 1B Copyright Daikin...

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