
ESIE10-01
Maintenance
5–9
3
5
1
5
■
N.B.:
As the load changes and the number of active fans changes, subcooling also changes and
takes a few minutes to stabilise. In any case, it must never go below 3°C in any condition.
Furthermore, the subcooling value may change slightly as the water temperature and suction
superheating vary.
One of the two following scenarios can arise in a machine without refrigerant:
1.
If the refrigerant level is slightly low, the flow of bubbles can be seen through the liquid sight
glass. Replenish the circuit as described in the replenishment procedure.
2.
If the gas level in the machine is moderately low, the corresponding circuit could have some low
pressure stops. Replenish the corresponding circuit as described in the replenishment proce-
dure.
Refrigerant
replenishment
procedure
1.
If the machine has lost refrigerant, it is necessary to first establish the causes before carrying out
any replenishment operation. the leak must be found and repaired. Oil stains are a good indica-
tor, as they can appear in the vicinity of a leak. However, this is not necessarily always a good
search criterion. Searching with soap and water can be a good method for medium to large
leaks, while an electronic leak detector is required to find small leaks.
2.
Add refrigerant to the system through the service valve on the evaporator inlet pipe.
3.
The refrigerant can be added under any load condition between 25 and 100% of the circuit. Suc-
tion superheating must be between 4 and 6°C.
4.
Add enough refrigerant to fill the liquid sight glass entirely so that no flow of bubbles can be seen
any more. Add an extra 2 ÷ 3 kg of refrigerant as a reserve, to fill the subcooler if the compressor
is operating at 50 - 100% load.
5.
Check the subcooling value by reading the liquid pressure and the liquid temperature near the
expansion valve. The subcooling valve must be between 4 and 8°C and 10 and 15°C for the
machines with economiser. The subcooling value will be lower at 75 - 100% load and greater at
50% load.
6.
With ambient temperature higher than 16°C, all fans must be on.
7.
Overcharging the system will cause a rise in the compressor's discharge pressure, due to
excessive filling of the condensation section tubes.
Pressure/Temperature table of the HFC-134a
°C
Bar
°C
Bar
°C
Bar
°C
Bar
-14
0.71
12
3.43
38
8.63
64
17.47
-12
0.85
14
3.73
40
9.17
66
18.34
-10
1.01
16
4.04
42
9.72
68
19.24
-8
1.17
18
4.37
44
10.30
70
20.17
-6
1.34
20
4.72
46
10.90
72
21.13
-4
1.53
22
5.08
48
11.53
74
22.13
-2
1.72
24
5.46
50
12.18
76
23.16
0
1.93
26
5.85
52
13.85
78
24.23
2
2.15
28
6.27
54
13.56
80
25.33
4
2.38
30
6.70
56
14.28
82
26.48
6
2.62
32
7.15
58
15.04
84
27.66
8
2.88
34
7.63
60
15.82
86
28.88
10
3.15
36
8.12
62
16.63
88
30.14
Summary of Contents for EWAD620-C17C-SL
Page 2: ......
Page 8: ...ESIE10 01 1 2 Part 1 System Outline 3 1 1 5 ...
Page 111: ...ESIE10 01 General Outline Part 1 System Outline 1 105 3 1 4 5 1 36 1 Power Compressor 1 2 ...
Page 112: ...General Outline ESIE10 01 1 106 Part 1 System Outline 3 1 1 4 5 1 36 2 Power Compressor 3 ...
Page 113: ...ESIE10 01 General Outline Part 1 System Outline 1 107 3 1 4 5 1 36 3 Kit Pumps ...
Page 122: ...General Outline ESIE10 01 1 116 Part 1 System Outline 3 1 1 4 5 1 36 12 Digital Inputs Board ...
Page 123: ...ESIE10 01 General Outline Part 1 System Outline 1 117 3 1 4 5 1 36 13 Digital Outputs Board ...
Page 124: ...General Outline ESIE10 01 1 118 Part 1 System Outline 3 1 1 4 5 1 36 14 Digital Outputs Board ...
Page 131: ...ESIE10 01 General Outline Part 1 System Outline 1 125 3 1 4 5 1 36 21 EEXV Compressor 1 ...
Page 134: ...General Outline ESIE10 01 1 128 Part 1 System Outline 3 1 1 4 5 1 36 24 EEXV Compressor 2 ...
Page 137: ...ESIE10 01 General Outline Part 1 System Outline 1 131 3 1 4 5 1 36 27 EEXV Compressor 3 ...
Page 138: ...General Outline ESIE10 01 1 132 Part 1 System Outline 3 1 1 4 5 1 36 28 Pumps Control ...
Page 139: ...ESIE10 01 General Outline Part 1 System Outline 1 133 3 1 4 5 1 36 29 Terminals M1 M2 ...
Page 140: ...General Outline ESIE10 01 1 134 Part 1 System Outline 3 1 1 4 5 1 36 30 Terminals M3 ...
Page 141: ...ESIE10 01 General Outline Part 1 System Outline 1 135 3 1 4 5 1 36 31 Terminals M5 MQ ...
Page 148: ...General Outline ESIE10 01 1 142 Part 1 System Outline 3 1 1 4 5 ...
Page 150: ...ESIE10 01 2 2 Part 2 Functional Description 3 1 2 5 ...
Page 170: ...The Digital Controller ESIE10 01 2 22 Part 2 Functional Description 3 1 2 4 5 ...
Page 200: ...Functional Control ESIE10 01 2 52 Part 2 Functional Description 3 1 2 4 5 ...
Page 202: ...ESIE10 01 3 2 Part 3 Troubleshooting 3 1 3 5 ...
Page 254: ...Alarms and Events ESIE10 01 3 54 Part 3 Troubleshooting 3 1 3 4 5 ...
Page 266: ...Controller Inputs and Outputs ESIE10 01 3 66 Part 3 Troubleshooting 3 1 3 4 5 ...
Page 280: ...ESIE10 01 4 2 Part 4 Commissioning and Test Run 3 1 4 5 ...
Page 286: ...Pre Test Run Checks ESIE10 01 4 8 Part 4 Commissioning and Test Run 3 1 4 5 ...
Page 289: ...ESIE10 01 Running Data Part 4 Commissioning and Test Run 4 11 3 4 5 1 ...
Page 290: ...Running Data ESIE10 01 4 12 Part 4 Commissioning and Test Run 3 1 4 5 ...