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Outdoor Unit Installation

6.

Refilling the refrigerant

Check the type of refrigerant to be used on the machine nameplate.

Precautions when adding R410A
Fill from the gas pipe in liquid form.

It is a mixed refrigerant, so adding it in gas form may cause the refrigerant composition to change, preventing normal operation.
1) Before filling, check whether the cylinder has a siphon attached or not. (It should have something like “liquid filling siphon 

attached” displayed on it.)

• Be sure to use the R410A tools to ensure pressure and to prevent foreign objects entering.

NOTE

National implementation of EU regulation on certain fluorinated greenhouse gases may require to provide the appropriate official 
national language on the unit. Therefore an additional multilingual fluorinated greenhouse gases label is supplied with the unit. 
Sticking instructions are illustrated on the backside of that label. 

7.

Refrigerant piping work

7-1 Cautions on pipe handling

1) Protect the open end of the pipe against dust and moisture.
2) All pipe bends should be as gentle as possible. Use a pipe bender 

for bending.

7-2 Selection of copper and heat insulation materials

When using commercial copper pipes and fittings, observe the following:
1) Insulation material:  Polyethylene foam 

Heat transfer rate:  0.041 to 0.052W/mK (0.035 to 0.045kcal/mh°C)
Refrigerant gas pipe’s surface temperature reaches 110°C max.
Choose heat insulation materials that will withstand this temperature.

2) Be sure to insulate both the gas and liquid piping and to provide insulation 

dimensions as below.

3) Use separate thermal insulation for gas and liquid refrigerant pipes.

• .

Gas side

Liquid side

Gas pipe 

thermal insulation

Liquid pipe 

thermal insulation

O.D. 9.5mm

O.D. 6.4mm

I.D. 12-15mm

I.D. 8-10mm

Minimum bend radius

Thickness 10mm Min.

30mm or more

Thickness 0.8mm (C1220T-O)

Filling a cylinder with an attached siphon

Stand the cylinder upright when 

filling.

There is a siphon pipe inside, so the 

cylinder need not be upside-down to 

fill with liquid.

Turn the cylinder upside-down 

when filling.

Filling other cylinders

2087.5

Please fill in with indelible ink, 

  the factory refrigerant charge of the product, 
  the additional refrigerant amount charged in the field and

  the total refrigerant charge 

on the refrigerant charge label supplied with the product.

Important information regarding the refrigerant used

This product contains fluorinated greenhouse gases.
Do not vent gases into the atmosphere.

Refrigerant type:
GWP

 value:

GWP = global warming potential 

factory refrigerant charge of the 
product: 
see unit name plate 

additional refrigerant amount 
charged in the field 

total refrigerant charge 

Contains fluorinated greenhouse 
gases

outdoor unit

refrigerant cylinder and manifold 
for charging

The filled out label must be adhered in the 
proximity of the product charging port 
(e.g. onto the inside of the stop valve cover).

Wall

If no flare cap is 
available, cover the 
flare mouth with 
tape to keep dirt 
or water out.

Be sure to 
place a cap.

Rain

Gas pipe

Inter-unit wire

Liquid pipe

Finishing tape

Gas pipe 

insulation

Liquid pipe 

insulation

Summary of Contents for ERWQ02AAV3

Page 1: ...INSTALLATION MANUAL R410A Split Series Models ERWQ02AAV3...

Page 2: ...pulations des 04 overeenkomstig de bepalingen van 05 siguiendo las disposiciones de 06 secondo le prescrizioni per 07 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enli...

Page 3: ...nnections or wires Improper connections or securing of wires may result in abnormal heat build up or fire When wiring the power supply and connecting the wiring between the domestic hot water tank and...

Page 4: ...unctions smoke or fire Please instruct the customer to keep the area around the unit clean The temperature of refrigerant circuit will be high please keep the inter unit wire away from copper pipes th...

Page 5: ...heard even if they are more than 3m away depending on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the domestic hot w...

Page 6: ...there is a danger of the unit falling use foot bolts or wires 250mm from wall unit mm How to remove the stop valve cover Remove the screw on the stop valve cover Slide the cover downward to remove it...

Page 7: ...e foundation surface Outdoor Unit Installation 1 Installing outdoor unit 1 When installing the outdoor unit refer to Precautions for Selecting the Location and the Outdoor Unit Installation Drawings 2...

Page 8: ...rque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand Then tighten them full...

Page 9: ...charging hose which comes from gauge manifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve...

Page 10: ...is temperature 2 Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below 3 Use separate thermal insulation for gas and liquid refrigerant pipes Gas side Liquid...

Page 11: ...operation Using the outdoor unit pump down operation switch Push on SW1 with a screwdriver The operation will start Pump down operation will stop automatically after around 15 minutes To stop the ope...

Page 12: ...al block Observe the notes mentioned below when wiring to the power supply terminal block Precautions to be taken for power supply wiring CAUTION When connecting the connection wires to the terminal b...

Page 13: ...OUTDOOR Outdoor CONDENSER Condenser DISCHARGE Discharge C7 C8 Capacitor DB1 DB3 Diode bridge FU1 FU2 FU3 Fuse FU4 Field fuse IPM Intelligent power module L Live L803 L804 Reactor M1C Compressor motor...

Page 14: ...er is opened again 2 Test items Test items Symptom Check Domestic hot water tank and outdoor unit are installed properly on solid bases Fall vibration noise No refrigerant gas leaks Incomplete cooling...

Page 15: ......

Page 16: ...Copyright 2015 Daikin 4P410035 1 2015 05...

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