background image

English

7

5.

Evacuating the air with a vacuum pump and checking gas leakage

 WARNING

• Do not mix any substance other than the specified refrigerant (R410A) into the refrigeration cycle.
• When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.
• R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.
• Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the vacuum 

pump or the unit.

• When piping work is completed, it is necessary to evacuate the air with a vacuum 

pump and check for gas leakage.

• If using additional refrigerant, perform air evacuating from the refrigerant pipes 

and the domestic hot water tank using a vacuum pump, then charge additional refrig-
erant.

• Use a hexagonal wrench (4mm) to operate the stop valve rod.
• All refrigerant pipe joints should be tightened with a torque wrench at the specified 

tightening torque.

*1. Pipe length vs. vacuum pump run time.

*2. If the compound pressure gauge pointer swings back, refrigerant may have water content or a loose pipe joint may exists. 

Check all pipe joints and retighten nuts as needed, then repeat steps 2) through 4).

1) Connect projection side of charging hose (which comes from gauge manifold) to gas stop valve’s service port.

2) Fully open gauge manifold’s low-pressure valve (Lo) and completely close its high-pressure valve (Hi).

(High-pressure valve subsequently requires no operation.)

3) Do vacuum pumping and make sure that the compound pressure gauge reads –0.1MPa (–76cmHg).*1

4) Close gauge manifold’s low-pressure valve (Lo) and stop vacuum pump.

(Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back.)*2

5) Remove caps from liquid stop valve and gas stop valve.

6) Turn the liquid stop valve’s rod 90 degrees counterclockwise with a hexagonal wrench to open valve. 

Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from the domestic hot water tank flare and outdoor unit’s flare and valve rods.
After the check is complete, wipe all soapy water off.

7) Disconnect charging hose from gas stop valve’s service port, then fully open liquid and gas stop valves.

(Do not attempt to turn valve rod beyond its stop.)

8) Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques.

Pipe length

Up to 15m

More than 15m

Run time

Not less than 10 min.

Not less than 15 min.

Compound 
pressure gauge

Pressure 
metre

High-
pressure 
valve

Low-pressure 
valve

Vacuum pump

Service port

Liquid 
stop 
valve

Valve caps

Gas stop valve

Charging 
hoses

Gauge 
manifold

Summary of Contents for ERWQ02AAV3

Page 1: ...INSTALLATION MANUAL R410A Split Series Models ERWQ02AAV3...

Page 2: ...pulations des 04 overeenkomstig de bepalingen van 05 siguiendo las disposiciones de 06 secondo le prescrizioni per 07 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enli...

Page 3: ...nnections or wires Improper connections or securing of wires may result in abnormal heat build up or fire When wiring the power supply and connecting the wiring between the domestic hot water tank and...

Page 4: ...unctions smoke or fire Please instruct the customer to keep the area around the unit clean The temperature of refrigerant circuit will be high please keep the inter unit wire away from copper pipes th...

Page 5: ...heard even if they are more than 3m away depending on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the domestic hot w...

Page 6: ...there is a danger of the unit falling use foot bolts or wires 250mm from wall unit mm How to remove the stop valve cover Remove the screw on the stop valve cover Slide the cover downward to remove it...

Page 7: ...e foundation surface Outdoor Unit Installation 1 Installing outdoor unit 1 When installing the outdoor unit refer to Precautions for Selecting the Location and the Outdoor Unit Installation Drawings 2...

Page 8: ...rque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand Then tighten them full...

Page 9: ...charging hose which comes from gauge manifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve...

Page 10: ...is temperature 2 Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below 3 Use separate thermal insulation for gas and liquid refrigerant pipes Gas side Liquid...

Page 11: ...operation Using the outdoor unit pump down operation switch Push on SW1 with a screwdriver The operation will start Pump down operation will stop automatically after around 15 minutes To stop the ope...

Page 12: ...al block Observe the notes mentioned below when wiring to the power supply terminal block Precautions to be taken for power supply wiring CAUTION When connecting the connection wires to the terminal b...

Page 13: ...OUTDOOR Outdoor CONDENSER Condenser DISCHARGE Discharge C7 C8 Capacitor DB1 DB3 Diode bridge FU1 FU2 FU3 Fuse FU4 Field fuse IPM Intelligent power module L Live L803 L804 Reactor M1C Compressor motor...

Page 14: ...er is opened again 2 Test items Test items Symptom Check Domestic hot water tank and outdoor unit are installed properly on solid bases Fall vibration noise No refrigerant gas leaks Incomplete cooling...

Page 15: ......

Page 16: ...Copyright 2015 Daikin 4P410035 1 2015 05...

Reviews: