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EKEXMCBV3
Option kit for combination of Daikin condensing units
with field supplied evaporators
4PW32096-1

Installation and operation manual

8

Installation of longer thermistor cable (R1T/R2T/R3T)

The thermistor is supplied with a standard cable of 2.5 m. This cable
can be made longer to up to 20 m.

Install the longer thermistor cable with the delivered wire to wire
splices

1

Cut the wire or bundle the remainder of the thermistor cable.

Keep at least 1 m of the original thermistor cable.
Do not bundle the cable inside the control box.

2

Strip the wire ±7 mm at both ends and insert these ends into the
wire to wire splice.

3

Pinch the splice with the correct crimp tool (pliers).

4

After connection, heat up the shrink-insulation of the wire to wire
splice with a shrink-heater to make a water tight connection.

5

Wrap electrical insulation tape around the connection.

6

Put a pull-relief in front of and behind the connection.

R

EFRIGERANT

 

PIPING

 

WORK

For refrigerant piping of outdoor unit, refer to the installation
manual supplied with the outdoor unit.

Follow the outdoor unit specifications for additional charging,
piping diameter and installation.

The maximum allowed piping length depends on the connected
outdoor model.

T

EST

 

OPERATION

Before executing "test operation" as well as before operating the unit,
you must check the following:

Put the evaporator fan on minimum airflow.

Refer to the section of 

"For the following items, take special care

during construction and check after installation is finished" on
page 3

.

After finishing the construction of refrigerant piping, drain piping
and electric wiring, conduct test operation accordingly to protect
the unit.

Open the gas side stop valve.

Open the liquid side stop valve.

Executing the test operation

1.

Start the evaporator fan operation.

2.

Close the contact T1/T2 (ON/OFF).

3.

Confirm function of the unit according to the manual and check if
the evaporator has collected ice (freeze-up).

If the unit collects ice: see 

"Troubleshooting" on page 9

.

O

PERATION

 

AND

 

MAINTENANCE

 

W

HAT

 

TO

 

DO

 

BEFORE

 

OPERATION

Field settings for EKEXMCB

Refer to the installation manuals of both the outdoor unit and the
remote controller.

Operation setting in case of power failure

O

PERATION

 

AND

 

DISPLAY

 

SIGNALS

The connection must be made on an accessible
location.

To  make the connection waterproof, the connection
can also be made in a switch box or connector box.

The thermistor cable should be located at least
50 mm away from power supply wire. Not following
this guideline may result in malfunction due to
electrical noise.

All field piping must be provided by a licensed refrigeration
technician and must comply with the relevant local and
national codes.

In case of poor distribution in the evaporator, 1 or
more passes of the evaporator may freeze-up (collect
ice) 

 put the thermistor (R2T) on this position.

Make sure that the evaporator fan keeps operating,
even when the outdoor unit compressor stopped
operating (only at the moment of "anti-freeze-up"
control).

Depending on operation conditions (e.g.: outdoor
ambient temperature) it is possible that the settings
must be changed after commissioning.

Before initiating operation, contact your dealer to get
the operation manual that corresponds to your
system.

Refer to the dedicated manual of the controller (field
supply) and evaporator (field supply).

Make sure that the air handling unit fan is ON when
the outdoor unit is operating.

Measures must be taken to ensure that after power failure,
the T1/T2 operation signal is according to the setting of
your preference. Neglecting this caution will result in
improper operation.

Mode No.

Code No.

Description of setting

12(22)–5

01

The T1/T2 operation signal contact 
must be open at power restore.

(*)

(*)

After power failure, the T1/T2 operation signal contact must be changed to open 
(no cooling requested).

02

After power failure, the status of the 
T1/T2 operation signal contact 
(operation request) must remain 
identical to the initial T1/T2 contact 
status prior to the power failure.

Input

T1/T2 operation 

input

(*)

(*)

See field setting 12(22)–5.

Open

No cooling requested

Closed

Cooling requested

NOTE

See the remote controller display for output.

See optional kit KRP4A51 for additional possible
signals.

The fan of the evaporator must operate before cooling
operation is required to the outdoor unit.

When the operation signal is activated, the evaporator
and fan must operate. Failure to this will cause a
safety to operate or freezing up of the evaporator (air
handling unit).

Summary of Contents for EKEXMCBV3

Page 1: ...INSTALLATION AND OPERATION MANUAL EKEXMCBV3 Option kit for combination of Daikin condensing units with field supplied evaporators ...

Page 2: ...Y4 Y3 Y2 Y1 Y6 Y5 Y4 Y3 Y2 Y1 expansion valve gas liquid N L R2T R1T air R5 R6 P1 P2 remocon outdoor F2 F1 F1 F2 T1 T2 ON OFF H1 H2 H3 H4 H6 H5 H8 H7 3 4 1 2 6 H1 H3 H5 H5 H4 H2 H7 H6 H8 X24A 6 7 10 3 2 11 5 1 4 9 8 5 3 NOTES 1 2 3 ...

Page 3: ...tępujących norm i innych dokumentów normalizacyjnych pod warunkiem że używane są zgodnie z naszymi instrukcjami 18 sunt în conformitate cu următorul următoarele standard e sau alt e document e normativ e cu condiţia ca acestea să fie utilizate în conformitate cu instrucţiunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z našimi navodili 2...

Page 4: ...system to DIII net devices This could result in malfunction or breakdown of the total system INSTALLATION For installation of the air handling unit refer to the air handling unit installation manual Never operate the air conditioner with the discharge pipe thermistor R3T suction pipe thermistor R2T and pressure sensors S1NPH S1NPL removed Such operation may burn out the compressor ACCESSORIES Obli...

Page 5: ...mined by the outdoor unit EKEXMCB Remote controller 1 Parts and components 1 Outdoor unit 2 Control box 3 Air handling unit field supply 4 Field piping field supply 5 Expansion valve kit Wiring connections 6 Outdoor unit power supply 7 Control box wiring Power supply and communication between control box and outdoor unit 8 Evaporator thermistors 9 Power supply and control wiring for evaporator air...

Page 6: ...ere the air contains high levels of salt such as air near the ocean Where sulphurous gas is present such as that in areas of hot spring In vehicles or vessels Where voltage fluctuates a lot such as that in factories Where high concentration of vapor or spray are present Where machines generating electromagnetic waves are present Where acidic or alkaline vapor is present The option boxes must be in...

Page 7: ...replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerating system and preventing normal operation When brazing while inserting nitrogen into the piping nitrogen must be set to 0 02 MPa with a pressure reducing valve just enough so that it can be felt on the skin For detai...

Page 8: ...al installation 1 Fix the control box with its hanger brackets to the mounting surface Use 4 screws for holes of Ø6 mm 2 Open the lid of the control box 3 For electrical wiring refer to paragraph Electric wiring work on page 5 4 Install the screw nuts 5 Close the unnecessary openings with stoppers closing cups 6 Close the lid securely after installation to ensure that the control box is watertight...

Page 9: ...th leakage breaker R1T Thermistor air R2T Thermistor liquid R3T Thermistor gas T1R Transformer 220 V 21 8 V X1M X3M Terminal block Y1E Electronic expansion valve X1M R1 R2 Thermistor liquid X1M R3 R4 Thermistor gas X1M R5 R6 Thermistor air X1M Y1 6 Expansion valve X1M P1 P2 Communication remote controller X1M T1 T2 Input ON OFF X1M F1 F2 Communication line Field wiring L Live N Neutral Connector W...

Page 10: ...rmistor cable or loosening of the thermistor may result in bad contact and incorrect temperature measurement Fixation of the thermistor 1 Fix the thermistor with insulating aluminum tape field supply in order to ensure a good heat transference 2 Put the supplied piece of rubber around the thermistor R2T R3T in order to avoid loosening of the thermistor after some years 3 Fasten the thermistor with...

Page 11: ...nd the remote controller Operation setting in case of power failure OPERATION AND DISPLAY SIGNALS The connection must be made on an accessible location To make the connection waterproof the connection can also be made in a switch box or connector box The thermistor cable should be located at least 50 mm away from power supply wire Not following this guideline may result in malfunction due to elect...

Page 12: ...ir handling unit is blocked by obstacles Remove the obstacle and make it well ventilated Check if the air filter is clogged Ask a qualified service person to clean the air filter The error signal is given and the system stops If the error resets after 5 10 minutes the unit safety device was activated but the unit restarted after evaluation time If the error persists contact your dealer If the syst...

Page 13: ...NOTES NOTES ...

Page 14: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW32096 1 ...

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