background image

 

D

–EIMWC00803-21_01EN - 21/57

 

4.9 

PHYSICAL DATA AND WEIGHTS 

4.9.1 

Evaporator 

The  standard  insulation  of  cold  surfaces  includes  the  evaporator  and  non -connection  water  head,  suction  piping, 
compressor inlet, motor housing, and motor coolant outlet line. 
It  is  20 mm  (3/4

”)  thick  ABS/PVC  flexible  foam  with  a skin.  The  K  factor  is  0.28  at  75°F.  Sheet  insulation  is  fitted  and 

cemented in place forming a vapor barrier. 
 
Refrigerant-side design pressure is 13.7 bar on DWSC.Water-side is 10 bar on all standard units. 
In the event insulation is to be field-installed, none of the cold surfaces identified above will be factory insulated. Required 
field insulation is shown beginning on page 19. Approximate total square footage of insulation surface required for individual 
packaged chillers is tabulated by evaporator code and can be found below.  
 

Table 3 - Evaporator Data 

Evaporator code 

Refrigerant charge

 

(kg) 

Water Capacity

 

(l) 

Insulation Area

 

(m

2

)

 

Vessel 
Weight

 

(kg)

 

Number of 
Relief Valves 
1

” NPT 

E2410 

410 

280 

1373 

E2610 

500 

340 

10 

1655 

E3210 

579 

630 

12 

2122 

E3810 

888 

960 

14.5 

3100 

E4410 

1275 

1390 

17 

3849 

 
1.  Refrigerant charge is approximate since the actual charge will depend on other variables. Actual charge will be shown 

on the unit nameplate. 

2.  Water capacity is based on standard tube configuration and standard dished heads.  
3.  The evaporator charge includes the maximum condenser charge  available with that evaporator and is therefore the 

maximum charge for a total unit with the evaporator. Actual charge for a specific selection can vary with tube count 
and can be obtained from the Daikin Selection Program.  

4.9.2 

Condenser 

With positive pressure systems, the pressure variance with temperature is always predictable, and the vessel design and 
relief protection are based upon pure refrigerant characteristics. R-134a, R-513a and R-1234ze require PED/ASME vessel 
design,  inspection  and  testing  and  use  spring-loaded  pressure  relief  valves.  When  an  over  pressure  condition  occurs, 
spring-loaded relief valves purge only that refrigerant required to reduce system pressure to their set pressure, and then 
close. 
Refrigerant side design pressure is 13,7 bar on DWSC units. Water side design is 10 bar on all. 

4.9.3 

Pumpdown 

To facilitate compressor service, all Daikin centrifugal chillers are designed to permit pumpdown and isolation of the entire 
refrigerant charge in the unit

’s condenser. Dual compressor units and single compressor units equipped with the optional 

suction shutoff valve can also be pumped down into the evaporator.  
 

Table 4 - Condenser Data 

Condenser Code 

Pumpdown Capacity

 

(m

3

Water Capacity

 

(l) 

Vessel Weight

 

(kg) 

Number of Relief 
Valves 1

” NPT 

C2210 

0.5 

370 

1625 

C2410 

0.5 

465 

2017 

C2810 

0.7 

616 

2314 

C3010 

0.8 

717 

2499 

C3210 

0.9 

852 

2706 

C3810 

1.2 

1257 

3952 

C4010 

1.3 

1418 

4224 

 
 
1.  Condenser pumpdown capacity based on maximum tubes number for the  maximum charge at 36 °C. 
2.  Water capacity based on standard configuration and standard heads and can be less with lower tube counts.  
3.  See Relief Valves section for additional information. 
 

 

Summary of Contents for DWSC - Vintage C

Page 1: ...riginal Instructions REV 01 Date 06 2021 Supersedes D EIMWC00803 21_00EN Installation Operation and Maintenance Manual DWSC Vintage C Installation Operation and Maintenance Manual D EIMWC00803 21_01EN...

Page 2: ...Heater 24 4 12 Relief Valves 24 4 12 1 Refrigerant Vent Piping 24 5 ELECTRICAL INSTALLATION 25 5 1 General specifications 25 5 2 Electrical supply 25 5 3 Power wiring 25 5 4 Control power wiring 26 5...

Page 3: ...ics 43 14 4 3 Voltage Harmonics 43 14 4 4 EMI and RFI Filter 43 14 5 SAFETY 44 14 5 1 Avoid electrocution 44 14 5 2 Residual risks 45 14 6 HANDLING AND TRANSPORT 45 14 7 MECHANICAL INSTALLATION 46 14...

Page 4: ...peration 46 Fig 15 Lifting the VFD 47 Fig 16 Minimum space requirements for VFD 47 Fig 17 VFD Identification Label 48 Fig 18 Electrical Panel mono identification Label 48 Fig 19 Electrical Panel dual...

Page 5: ...D EIMWC00803 21_01EN 5 57 Fig 1 Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 6: ...D EIMWC00803 21_01EN 6 57 Fig 1 Typical oil circuit...

Page 7: ...CONTROLLER FUNCTION TT TEMPERATURE TRANSDUCER DPS DIFFERENTIAL PRESSURE SWITCH N 2 for VFD units FS FLOW SWITCH L1 SUCTION LINE Evaporator Compressor L2 DISCHARGE LINE Compressor Condenser L3 MAIN LIQ...

Page 8: ...ctrical hazard symbol 4 Control panel code 2 Non flammable gas symbol 5 Unit nameplate data 3 Gas type 6 Unit characteristics technical Fig 3 Description of the labels applied to the Motor Terminal Bo...

Page 9: ...D EIMWC00803 21_01EN 9 57 Fig 4 Label on compressor DEVICE UNDER PRESSURE RELEASE PRESSURE IN ALL COMPRESSOR SECTIONS BEFORE SERVICING For more detail see par 13 2 5...

Page 10: ...and vented while accessing the refrigerant system In some cases cross connection lines may be required to ensure recovery of all refrigerant in all sections of the affected system or components All u...

Page 11: ...fore accessing it to carry out maintenance residual energy in the components which takes at least this length of time to dissipate poses the risk of electrocution 19 The unit contains pressurised refr...

Page 12: ...pment Models DWSC are cooling only In the DWSC each unit has one compressor connected to a condenser and evaporator Information in this manual referring to all DWSC units except where specifically not...

Page 13: ...rigging the equipment to prevent damage to the control panels or refrigerant piping See the certified dimension drawings included in the job submittal for the center of gravity of the unit Consult the...

Page 14: ...phere may damage electronic components 3 2 Operation Operation is allowed within the following limits Equipment room temperature operating 32 F to 104 F 0 C to 40 C Maximum entering condenser water te...

Page 15: ...rwise They are installed to be flush with the sides and outside edge of the feet Most DWSC units have six mounting feet although only the outer four are required Six pads are shipped and the installer...

Page 16: ...n the case where the water temperature entering the condenser is less than 20 C A service valve with pressure outlet is provided on the condenser shell for this purpose The valve must modulate its ope...

Page 17: ...ssure drops The pressure drops and flow rates for the various evaporators and condensers are job specific and the original job documentation can be consulted for this information Refer to the nameplat...

Page 18: ...d outlet connections and air vents at the high points The water heads can be interchanged end for end so that the water connections can be made at either end of the unit If this is done new head gaske...

Page 19: ...D EIMWC00803 21_01EN 19 57 4 8 Field Insulation Guide...

Page 20: ...D EIMWC00803 21_01EN 20 57 Compressor feet...

Page 21: ...erefore the maximum charge for a total unit with the evaporator Actual charge for a specific selection can vary with tube count and can be obtained from the Daikin Selection Program 4 9 2 Condenser Wi...

Page 22: ...Side Water Flow gpm 11 9 2 9 2 0 1 54 Inlet Temperature F 80 0 65 0 55 0 45 0 Outlet Temperature F 87 3 94 5 98 4 101 5 Pressure Drop ft 9 9 0 6 0 3 0 2 DWSC DHSC 100 126 Cold Side Water Flow gpm 21 9...

Page 23: ...Cooling Water connection sizes Model DWSC 079 126 Conn Size in 1 in CHILLER OIL COOLER STOP VALVE STRAINER MAX 40 MESH SOLENOID VALVE DRAIN VALVE OR PLUG STOP VALUE PUMP R S COOLING TOWER OPEN DRAIN...

Page 24: ...g pipe connections Whenever vent piping is installed the lines must be run in accordance with local code requirements where local codes do not apply the latest issue of ANSI ASHRAE Standard 15 code or...

Page 25: ...ondensation shall be avoided by design of the equipment or where necessary by additional measures contact the manufacturer representative This product complies with EMC standards for industrial enviro...

Page 26: ...Flow Switches Water flow interlock terminals are provided on the Unit Control Panel terminal strip for field mounted switches The purpose of the water flow interlocks is to prevent compressor operatio...

Page 27: ...he engine overheating The maximum permitted voltage unbalance is 3 calculated as follows 100 where Vx phase with greater unbalance Vm average of the tensions Example the three phases measure 383 386 a...

Page 28: ...onditions Electrical network Yes No N D Power leads connected to starter load leads run to compressor ready for connection when service engineer is on hand for start up All interlock wiring complete b...

Page 29: ...orm installation and maintenance with other people 7 2 Standby Power It is essential that any centrifugal chiller connected to standby power come to a complete stop on grid power and then be restarted...

Page 30: ...by the hot gas regulating valve This hot gas provides a stable refrigerant flow and keeps the chiller from short cycling under light load conditions It also reduces surge potential on heat recovery u...

Page 31: ...83 4 118 166 0 158 292 2 40 35 0 80 86 7 120 171 1 160 299 9 42 37 0 82 90 0 122 176 4 162 307 8 44 39 0 84 93 5 124 181 8 164 315 8 HFC HFO R513A Temperature Pressure Chart F PSIG F PSIG F PSIG F PSI...

Page 32: ...to properly interpret the oil wear test results Numerous test results from various testing laboratories have recommended action that has prompted unnecessary concern by customers Polyolester oils are...

Page 33: ...form of dissolved water can be present in lubricating oil to varying degrees Some polyolester oils may contain up to 50 parts per million ppm of water from new unopened containers Other sources of wa...

Page 34: ...discharge pressures should be noted and recorded as well as condenser and chiller water temperatures The suction line temperature at the compressor should be taken at least once a month Subtracting t...

Page 35: ...line shut off valve on drain line must remain open As an alternative the moto r housing can be emptied through its pressure port on the inlet cooling line Never work on the motor housing if not checke...

Page 36: ...ean if required 8 4 Annual Startup A dangerous condition can exist if power is applied to a faulty compressor motor starter that has been burned out This condition can exist without the knowledge of t...

Page 37: ...ns of mercury A mercury manometer or an electronic or other type of micron gauge must be connected at the farthest point from the vacuum pump For readings below 1000 microns an electronic or other mic...

Page 38: ...nge if indicated by oil analysis X III Controls A Operating Controls Calibrate Temperature Transducers X Calibrate Pressure Transducers X Check Vane Control Setting and Operation X Verify Motor Load L...

Page 39: ...e very low design approach temperatures in the order of one to one and one half F The chiller unit controller can display the water and the saturated refrigerant temperatures Simple subtraction will g...

Page 40: ...office Consult your local Daikin Representative for warranty details 11 PERIODIC CHECKS AND COMMISSIONING OF PRESSURE EQUIPMENT The units are included in category IV of the classification according to...

Page 41: ...d inside the electrical panel 1 Fill in with indelible ink the refrigerant charge label supplied with the product as following instructions any refrigerant charge for each circuit 1 2 3 added during c...

Page 42: ...ed to make the required compressor lift Guide vanes take over to make up the difference in required capacity reduction This methodology provides the optimum efficiency under any operating condition 14...

Page 43: ...ommon coupling PCC as far from the drives close to the power source as possible 2 Increase the size decrease the impedance of the source transformer 3 Increase the capacity decrease the impedance of t...

Page 44: ...be energised since they may be connected to a separate power source RISK OF BURNS Electrical currents cause components to get hot either temporarily or permanently Handle power cable electrical cables...

Page 45: ...this manual the manufacturer s responsibilities Daikin Applied Europe S p A they come to decay During the transport and handling of the product it is strictly recommended to use a forklift or pallet...

Page 46: ...ust be 45 maximum lifting weight must be respected 14 7 MECHANICAL INSTALLATION 14 7 1 Shipping The stability and the absence of any kind of deformation of the unit during shipping must be ensured If...

Page 47: ...and or damage on the installation site the following precautions and instructions must be followed Avoid air flow recirculation Make sure that there are no obstacles to hamper air flow Air must circu...

Page 48: ...S485 using VFD Nav Software gives access to more detailed information of the VFD 14 8 1 Product Identification The VFD is identified by its label which contains the following information Recognized co...

Page 49: ...dividuation of Parts VFD panel in composed by the elements shown in Fig below Fig 20 Inverter panel parts mono Fig 21 Inverter panel parts dual Dwg Ref Description 1 Line reactors 2 VFD 3 Capacitors 4...

Page 50: ...PE 3ACAP012C PE 3ACAP003C PE 3ACAP014C Capacitor Bank centrifugal 2 PE 2PWR001_00EC PE 2PWR001_00FC PE 2PWR001_00CC Power Card 3 PE 2REG002_00AC PE 2REG002_00AC PE 2REG002_00AC Regulation Card 4 PE 2F...

Page 51: ...dards harmonised standards electromagnetic compatibility_en DIRECTIVE 2011 65 EU RoHS 2006 1097 EC REACH Since this product is sold only as a sub assembly of a compressor it is out of the scope of Mac...

Page 52: ...l If inverter panel disconnection is needed it is necessary to avoid that pressure is in these tubes before their removal To safely disconnect this line follow the following steps Close the highlighte...

Page 53: ...tenance and with the product de energized The product maintenance operations are divided from the operational point of view into two main categories Ordinary maintenance All those operations that the...

Page 54: ...not to intervene independently if the intervention falls outside what is reported in routine maintenance 14 10 VFD COMMUNICATION 14 10 1 Modbus RTU Configuration Protocol Modbus RTU Address User defin...

Page 55: ...of Power Holes D46 D47 0x2015 48213 1 R Number of solenoid cycles D38 D39 0x2017 48215 1 R Motor power D01 0x2019 48217 16 R Run command C21 0x201A 48218 1 R W Speed reference P230 0x201B 48219 1 R W...

Page 56: ...W DC Bus ripple N92 0x2038 48248 16 R The status words are defined as follows VFD Status Word Bit 0 to 15 Bit Status 0 VFD Run 1 Motor 1 Generator 0 Mode 2 Not used 3 Power Supply Off 4 Not used 5 Al...

Page 57: ...t of its knowledge No express or implied warranty is given for the completeness accuracy reliability or fitness for particular purpose of its content and the products and services presented therein Sp...

Reviews: