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SYSTEM OPERATION

7

Safety

Please adhere to the following warnings and cautions when 

installing,  adjusting,  altering,  servicing,  or  operating  the 

furnace.

T

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,

ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS
MANUAL. 

F

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

WARNING

WARNING

T

O PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOCATED TO PROTECT
THE ELECTRICAL COMPONENTS FROM WATER.

Charge (ESD) Precautions
NOTE: 

Discharge  your  body’s  static  electricity  before 

touching unit. An electrostatic discharge can adversely affect 

electrical components.
Use  the  following  precautions  during  furnace  installation 

and servicing to protect the integrated control module from 

damage. By putting the furnace, the control, and the person 

at  the  same  electrostatic  potential,  these  steps  will  help 

avoid exposing the integrated control module to electrostatic 

discharge. This procedure is applicable to both installed and 

uninstalled (ungrounded) furnaces.
1.  Disconnect all power to the furnace. Do not touch the 

integrated control module or any wire connected to the 

control  prior  to  discharging  your  body’s  electrostatic  

charge to ground.

2.  Firmly  touch  a  clean,  unpainted,  metal  surface  of  the 

furnace near the control. Any tools held in a  person’s 

hand during grounding will be discharged.

3.  Service integrated control module or connecting wiring 

following the discharge process in Step 2. Use caution 

not to recharge your body with static electricity; (i.e., do 

not move or shuffle your feet, do not touch ungrounded 

objects, etc.). If you come in contact with an ungrounded 

object, repeat Step 2 before touching control or wires.

4.  Discharge any static electricity from your body to ground 

before removing a new control from its container. Follow 

Steps 1 through 3 if installing the control on a furnace. 

Return any old or new controls to their containers before 

touching any ungrounded object.

Product Application

This product is designed for NATURAL GAS ONLY.  This 

product  is  designed  for  use  as  a  residential  home  gas 

furnace. It is 

not

 designed or certified for use in mobile home, 

trailer, or recreational vehicle applications.

IMPORTANT NOTE: The 80% furnace cannot be installed 

as a direct vent (i.e.., sealed combustion) furnace. 

The burner box is present only to help reduce sound 

transmission from the burners to the occupied space.

To  ensure  proper  installation,  operation  and  servicing, 

thoroughly  read  the  installation  and  service  manuals 

for  specifics  pertaining  to  the  installation,  servicing  and 

application of this product.

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON
MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATION,
OR MAINTENANCE OF THIS PRODUCT.

WARNING

T

O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL
VEHICLE.

To ensure proper furnace operation, install, operate, maintain 

and service the furnace in accordance with the installation, 

operation and service instructions, all local building codes 

and ordinances. In their absence, follow the latest edition of 

the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or 

CAN/CGA B149 Installation Codes, local plumbing or waste 

water codes, and other applicable codes.
The rated heating capacity of the furnace should be greater 

than or equal to the total heat loss of the area to be heated. 

The total heat loss should be calculated by an approved 

method or in accordance with “ASHRAE Guide” or “Manual 

J-Load  Calculations”  published  by  the Air  Conditioning 

Contractors of America.

WARNING

U

PON COMPLETION OF THE FURNACE INSTALLATION, CAREFULLY INSPECT THE

ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE THE FURNACE TO ASSURE IT
IS PROPERLY SEALED.  

L

EAKS IN THE FLUE SYSTEM CAN RESULT IN SERIOUS

PERSONAL INJURY OR DEATH DUE TO EXPOSURE TO FLUE PRODUCTS,
INCLUDING CARBON MONOXIDE.

Summary of Contents for DM80SE

Page 1: ...ERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE MAINTENANCE OR REPAIR HEREIN AFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANU FACTURER WILL NOT BE R...

Page 2: ...L BEFORE BEGINNING REPAIRS IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE...

Page 3: ...er assistance please contact Outside the U S call 1 713 861 2500 Not a technical assistance line for dealers Your telephone company will bill you for the call CONSUMER INFORMATION LINE DAIKIN BRAND PR...

Page 4: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 5: ...ervice or parts information U Ultra Low NOx 14ng J 80 80 AFUE B 17 D M 80 S E 60 3 A U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Brand Minor Revision D Daikin Brand B 1st Revision Con gura on Major Revision B...

Page 6: ...equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to t...

Page 7: ...talling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object Product Application This product is designed for NATURAL GAS ONLY This product...

Page 8: ...INLET GAS SUPPLY PRESSURE GAS VALVE This unit is equipped with a 24 volt gas valve controlled during furnace operation by the integrated control module Taps for measuring the gas supply pressure and m...

Page 9: ...to the furnace must be N E C Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition of...

Page 10: ...TH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT CONTACT A QUALIFIED SERVICE AGENT AT ONCE IF AN ABNORMAL FLAME APPEARANCE SHOULD DEVELOP DM80SE U Connect the correct motor l...

Page 11: ...fic Blower Speed for 2nd Stage Compressor Mode AC2 F01 F09 Model specific Cooling Fan Off Delay CFd 0 120 seconds 65 seconds Cooling Fan On Delay Cnd 0 35 seconds 7 seconds Blower Speed for Gas Heat M...

Page 12: ...cycle through available speed number every time the option button is pressed 3 When the menu button is pressed the current displayed speed shall stop flashing Press the menu button again to select th...

Page 13: ...scribe lines connecting the dimples Cut out the opening on these lines An undersized opening will cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the...

Page 14: ...ator blower continues running for selected heat off delay period factory set at 120 seconds If required this can be changed in the field Electronic air cleaner is de energized Furnace awaits the next...

Page 15: ...TROUBLESHOOTING 15 DM80SE U...

Page 16: ...TROUBLESHOOTING 16 DM80SE U...

Page 17: ...the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds the c...

Page 18: ...sly No furnace operation Primary limit circuit is open Insufficient conditioned air over the heat exchanger Blocked filters restrictive ductwork improper circulator blower speed or failed circulator b...

Page 19: ...fails to operate Redundant relay stuck closed alarm Replace integrated control board Furnace fails to operate Inducer communication alarm Check Red Black White harness connections to inducer control b...

Page 20: ...icated by the manufacturer No further lubrication is required Check motor windings for accumulation of dust which may cause overheating Clean as necessary FLAME SENSOR QUALIFIED SERVICER ONLY Under so...

Page 21: ...ifices CAUTION Always connect a manometer to the outlet tap at the gas valve before adjusting the pressure regulator In no case should the final manifold pressure vary more than plus or minus 2 inches...

Page 22: ...160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 72 144 360 25 36 72...

Page 23: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 24: ...ed replace withAWM 105 C 2 64 thick insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remo...

Page 25: ...ical power and verify proper unit operation DISCONNECT ALL POWER BEFORE SERVICING WARNING CHECKING DUCT STATIC The maximum and minimum allowable external static pressures are found in the specificatio...

Page 26: ...d to reduce temperature rise Decrease blower speed to increase temperature rise Refer to Circulator Blower Speed section in the Product Design section of this manual for speed changing details Tempera...

Page 27: ...windings have a continuity reading reconnect wires Turn power on to the furnace and turn the thermostat on in the heating mode Check voltage for 115V at the induced draft motor terminals during the tr...

Page 28: ...of fuel being consumed The line pressure supplied to the gas valve must be within the range specified below The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fittin...

Page 29: ...nnections LINE VOLTAGE NOW PRESENT WARNING 3 Turn ON the gas and electrical power supply and operate the furnace 4 Measure gas manifold pressure with burners firing Adjust manifold pressure using the...

Page 30: ...be powered and the thermostat satisfied no call for heat or cool Depress and hold the SW1 button for at least 10 seconds but not more than 15 seconds until the LED is blinking in AMBER then release Th...

Page 31: ...less than the minimum specified check for high resistance wiring connections sensor to burner gap dirty flame sensor or poor grounding 6 If absolutely no reading check for continuity on all component...

Page 32: ...FIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY...

Page 33: ...N RD 3 1 WH 2 4 BL 5 4 3 2 1 WH 40 VA TRANSFORMER 115 VAC 24 VAC BK BR BR GR BL BL PK BR PU SENSOR YL FLAME BR 1 GAS VALVE 2 M C BL BLOWER COMPARTMENT AUTO RESET AUXILIARY LIMIT CONTROL PU BL AUTO RES...

Page 34: ...PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and entitles you to ad...

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