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SYSTEM OPERATION

10

Accessory Wiring 

If it is necessary for the installer to supply additional line 
voltage wiring to the inside of the furnace, the wiring must 

conform to all local codes, and have a minimum temperature 

rating of 105°C. All line voltage wire splices must be made 

inside the furnace junction box.
The integrated control module humidifier terminals (HUM) 

are  energized  with  115  volts  whenever  the  induced  draft 

blower is energized. The integrated control module electronic 

air  cleaner  terminals  (EAC)  are  energized  with  115  volts 

whenever the circulator blower is energized.

24 VOLT THERMOSTAT WIRING
NOTE:

 Low voltage connections can be made through either 

the right or left side panel. Wire routing must not interfere 

with  circulator  blower  operation,  filter  removal,  or  routine 

maintenance.
A 40 V.A. transformer and an integrated electronic control 

are  built  into  the  furnace  to  allow  use  with  most  cooling 

equipment.  Consult  the  wiring  diagram,  located  in  the 

Technical Manual or on the blower door for further details 

of 115 Volt and 24 Volt wiring. 

THERMOSTAT WIRING -  SINGLE-STAGE 

The following drawing illustrates the typical field wiring for 

a heat only single stage system and a single stage heating/

single stage cooling system. Refer to the following figures 

for proper connections to the integrated control module. 

Furnace

Control

Furnace

Control

Remote

Condensing

Unit

Heating

Room 

Thermostat

Heating/Cooling

Room Thermostat

W

W

Typical Field Wiring (24 VAC Control Circuit)

CONTINUOUS FAN OPERATION

The single stage furnace control will energize the 

heating

 

circulator fan speed when the fan switch on the thermostat 

is turned to the "ON" position.  

CIRCULATOR BLOWER SPEED ADJUSTMENT

WARNING

HIGH

 

VOLTAGE

E

LECTRICAL  COMPONENTS  ARE  CONTAINED IN  BOTH

COMPARTMENTS. 

T

O  AVOID  ELECTRICAL  SHOCK, INJURY OR

DEATH, DO  NOT  REMOVE  ANY INTERNAL  COMPARTMENT COVERS
OR ATTEMPT  ANY ADJUSTMENT. 

C

ONTACT A  QUALIFIED

SERVICE AGENT  AT  ONCE  IF  AN  ABNORMAL  FLAME
APPEARANCE  SHOULD  DEVELOP.

DM80SE*U

Connect the correct motor leads to the COOL, HEAT, and 

PARK terminals. If the heating speed equals cooling speed, 

use the jumper wire provided. All unused motor leads that 

are not connected to "PARK" terminals on the control must 

be taped to prevent shorts.

 

DM80SN*U with PCBBF241 CONTROL BOARD

Furnace must have a 120 VAC power supply properly 

connected and grounded. Proper polarity must be 

maintained for correct operation. An interlock switch 

prevents furnace oper ation if the blower door is not in 

place. Keep the blower access door in place except for 

inspection and maintenance.

The integrated furnace control board is equipped with two 

push-button switches used to access & navigate menus for 

furnace setup & settings. The 3 x Seven Segment Displays 

on the control board will show the current selection.

Upon power-up of the control board, all Seven segments 

will be illuminated displaying “8 8 8”. After power-up the 

displays will show “I d L”, idle, or stand-by mode. The 

control is now ready to receive demands from the room 

thermostat. Refer to Status Menu in this manual for 

interpretation of items displayed in the status menu.

Quick Start

Initial set up of outdoor systems are required to be 

configured through the control board. Navigate to OdS 

menu using the push buttons to properly configure the 

outdoor system. Selections for AC1, AC2, HP1, HP2 must 

be made to enable specific fan speeds and thermostat 

signals to function. 

NOTE: Equipment type (Single-stage cooling, Two-

stage cooling, Single-stage heat pump, Two-stage 

heat pump) 

MUST

 be setup through the OdS menu 

by the installer for proper system operation.

Using Push-Button Switches

All user settings may be accessed by two push-button 

switches on the control board. The switches are identified 

as “menu” & “option”. To enter the main menu, press the 

“menu” switch. Each time the menu switch is pressed the 

Summary of Contents for DM80SE

Page 1: ...ERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE MAINTENANCE OR REPAIR HEREIN AFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANU FACTURER WILL NOT BE R...

Page 2: ...L BEFORE BEGINNING REPAIRS IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE...

Page 3: ...er assistance please contact Outside the U S call 1 713 861 2500 Not a technical assistance line for dealers Your telephone company will bill you for the call CONSUMER INFORMATION LINE DAIKIN BRAND PR...

Page 4: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 5: ...ervice or parts information U Ultra Low NOx 14ng J 80 80 AFUE B 17 D M 80 S E 60 3 A U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Brand Minor Revision D Daikin Brand B 1st Revision Con gura on Major Revision B...

Page 6: ...equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to t...

Page 7: ...talling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object Product Application This product is designed for NATURAL GAS ONLY This product...

Page 8: ...INLET GAS SUPPLY PRESSURE GAS VALVE This unit is equipped with a 24 volt gas valve controlled during furnace operation by the integrated control module Taps for measuring the gas supply pressure and m...

Page 9: ...to the furnace must be N E C Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition of...

Page 10: ...TH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT CONTACT A QUALIFIED SERVICE AGENT AT ONCE IF AN ABNORMAL FLAME APPEARANCE SHOULD DEVELOP DM80SE U Connect the correct motor l...

Page 11: ...fic Blower Speed for 2nd Stage Compressor Mode AC2 F01 F09 Model specific Cooling Fan Off Delay CFd 0 120 seconds 65 seconds Cooling Fan On Delay Cnd 0 35 seconds 7 seconds Blower Speed for Gas Heat M...

Page 12: ...cycle through available speed number every time the option button is pressed 3 When the menu button is pressed the current displayed speed shall stop flashing Press the menu button again to select th...

Page 13: ...scribe lines connecting the dimples Cut out the opening on these lines An undersized opening will cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the...

Page 14: ...ator blower continues running for selected heat off delay period factory set at 120 seconds If required this can be changed in the field Electronic air cleaner is de energized Furnace awaits the next...

Page 15: ...TROUBLESHOOTING 15 DM80SE U...

Page 16: ...TROUBLESHOOTING 16 DM80SE U...

Page 17: ...the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds the c...

Page 18: ...sly No furnace operation Primary limit circuit is open Insufficient conditioned air over the heat exchanger Blocked filters restrictive ductwork improper circulator blower speed or failed circulator b...

Page 19: ...fails to operate Redundant relay stuck closed alarm Replace integrated control board Furnace fails to operate Inducer communication alarm Check Red Black White harness connections to inducer control b...

Page 20: ...icated by the manufacturer No further lubrication is required Check motor windings for accumulation of dust which may cause overheating Clean as necessary FLAME SENSOR QUALIFIED SERVICER ONLY Under so...

Page 21: ...ifices CAUTION Always connect a manometer to the outlet tap at the gas valve before adjusting the pressure regulator In no case should the final manifold pressure vary more than plus or minus 2 inches...

Page 22: ...160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 72 144 360 25 36 72...

Page 23: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 24: ...ed replace withAWM 105 C 2 64 thick insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remo...

Page 25: ...ical power and verify proper unit operation DISCONNECT ALL POWER BEFORE SERVICING WARNING CHECKING DUCT STATIC The maximum and minimum allowable external static pressures are found in the specificatio...

Page 26: ...d to reduce temperature rise Decrease blower speed to increase temperature rise Refer to Circulator Blower Speed section in the Product Design section of this manual for speed changing details Tempera...

Page 27: ...windings have a continuity reading reconnect wires Turn power on to the furnace and turn the thermostat on in the heating mode Check voltage for 115V at the induced draft motor terminals during the tr...

Page 28: ...of fuel being consumed The line pressure supplied to the gas valve must be within the range specified below The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fittin...

Page 29: ...nnections LINE VOLTAGE NOW PRESENT WARNING 3 Turn ON the gas and electrical power supply and operate the furnace 4 Measure gas manifold pressure with burners firing Adjust manifold pressure using the...

Page 30: ...be powered and the thermostat satisfied no call for heat or cool Depress and hold the SW1 button for at least 10 seconds but not more than 15 seconds until the LED is blinking in AMBER then release Th...

Page 31: ...less than the minimum specified check for high resistance wiring connections sensor to burner gap dirty flame sensor or poor grounding 6 If absolutely no reading check for continuity on all component...

Page 32: ...FIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY...

Page 33: ...N RD 3 1 WH 2 4 BL 5 4 3 2 1 WH 40 VA TRANSFORMER 115 VAC 24 VAC BK BR BR GR BL BL PK BR PU SENSOR YL FLAME BR 1 GAS VALVE 2 M C BL BLOWER COMPARTMENT AUTO RESET AUXILIARY LIMIT CONTROL PU BL AUTO RES...

Page 34: ...PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and entitles you to ad...

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