background image

- 7 - 

the  end  panel  of  the  coil  section.  All 
connections are labeled on the end panel. 

For 

control 

equipment, 

follow 

recommendations  from  the  manufacturer 

regarding the types, sizing and installation 
of  equipment.  Hot  water  coils  are  not 
recommended to be used with entering air 

below 40

o

F (4.4

o

C). Refer appendix 9.2 for 

water quality. 

 
5.6.3 Winterizing Water Coils 

 

Coil  freeze-up  may  occur  due  to  air 

stratification,  failure  of  outdoor  air 
dampers  and/or preheat controls. Routine 

draining of water coils for winter shutdown 
cannot guarantee zero freeze-up incidents, 
which  may  result  in  coil  damage.  It  is 

recommended to completely drain the coil 
and treated with anti-freeze solution. 

Fill  each  coil  independently  with  an  anti-
freeze solution by using a small circulating 
pump  follow  by  complete  draining.  Check 

the  freezing  point  of  anti-freeze  before 
proceed  in  each  coil.  Diluted  effect 

normally  occurred  due  to  a  small  amount 
of  water  always  remaining  in  each  coil. 
Therefore,  ensure  sufficient  amount  of 

anti-freeze solution be remained in coil to 
prevent freeze-up. 

 

5.6.4 Direct Expansion Coils 

 

For each coil, individual expansion devices 

must  be  provided  for  header  suction 
connection. If the air flow through two or 

more coils in parallel or stacked coil bank, 
the  suction  piping  must  be  installed  in 
such  a  way  that  refrigerant  from  one  coil 

suction  header  cannot  reach  another  coil 
suction  header.  The  bulb  for  the  control 

valve  must  be  attached  to  the  header  or 
the coil or section of coil fed by valve and 

not  to  a  common  header.  When  two  or 
more  coils  are  connected  to  a  common 
suction  line,  never  place  the  bulb  on  the 

common line. 
Thermostatic  expansion  valve  is  to  be 

equipped  with  external  equalizer  tubes 
that are field connected to the suction line. 
The valve should  be in accordance to the 

manufacturer  recommendations,  allowing 
approximately  35-psi  pressure  drop 

through the coil and distributor at full load. 
Do  not  oversize  the  valve,  proper 
expansion  valve  operation  is  necessary  in 

order to realize the rated coil capacity. 

 

 

IMPORTANT 

CAREFULLY 

READ 

THROUGH 

MANUFACTURING  INSTRUCTION 

FOR 

APPLING 

ANTI-FREEZE 

SOLUTION. 

SOME 

PRODUCTS 

WILL  HAVE  DIFFERENT  FREEZING 

POINT  IN  ITS  NATURAL  STATE 

WHEN  MIXED  WITH  WATER.  COIL 

FREEZE-UP 

IS 

NOT 

THE 

RESPONSIBILITY 

OF 

MANUFACTURER 

It is not recommended to operate DX coil 

for  air-conditioning  purpose  at  below 
freezing  suction  temperature,  0

o

C  which 

will result frost build-up at fins surface. If 

the full load operating point for the coil is 
selected at a “safe” temperature, a system 

analysis is required to check for the lowest 
probable suction temperature at light load 
condition. 

 

5.6.5 Piping Diagram (VRV AHU) 

 

For  piping  diagram  of  VRV  AHU  model, 
please  refer  to  the  VRV  ED  or  refer  to 
manufacturer for advices. 

 

5.6.6 Drain Pan Trap 

 

Drain  pipes  and  traps  must  be  at  least 

same  diameter  as  the  drain  pan 
connection.  Drain  pan  must  be  level  to 

permit condensation from  coil drain freely 
for  the  recommended  depth  and  distance 
of drain trap installation. (See Figure 21) 

Drain  pan  are  not  designed  to  be  walked 
on. 

 

 

Figure 21 – Drain Trap Arrangement 

 
5.7 Electrical Installation 

 

Electric  connecting  should  be  compliant 

with relevant local laws and regulations.  

Summary of Contents for DM AHU

Page 1: ...LATION OPERATION MAINTENANCE VER O AHU01 DEC20 15 The design and construction are subject to change without any notice for future improvement MODELS DM AHU DS AHU AHUR VRV AHU Double Skin Modular Air...

Page 2: ...rtificate which is determined by International National or Local Codes and Regulation Place of service should be equipped with the necessary protective equipment which provide safe maintenance 1 4 Uni...

Page 3: ...truck 4 Storage For external storage prior to installation the units must be protected from dust rain constant sun exposure and rodents Although covered in shrink wrapped plastic sheeting this is not...

Page 4: ...carefully assembled to desired unit arrangement The air handling units are design to use section joint brackets to combine two sections Section joints for cabinet and base frame are shown in Figure 5...

Page 5: ...on joint WARNING CABINET SECTION JOINTS ARE NOT INTENDED FOR LIFTING PURPOSE AND PULLING CABINET FROM A DISTANCE TO JOIN SECTION TOGETHER When the cabinets are penta post to penta post arrangement or...

Page 6: ...hipped out from factory See Figure 15 Figure 14 Restrained Spring Isolator Figure 15 Removing of U Shaped Plate 5 5 Arrangement VRV AHU Control box and expansion valve kit are installed on the air han...

Page 7: ...joints or flexible fittings are to be provided in all piping connections particularly those adjacent to heating source to absorb expansion and contraction strains Failure to comply will result in dama...

Page 8: ...valve and not to a common header When two or more coils are connected to a common suction line never place the bulb on the common line Thermostatic expansion valve is to be equipped with external equa...

Page 9: ...r control refer to the VFD manual for wire size and requirements Figure 22 3 phases motor connection diagram 5 7 2 Motor Cabling Motor wiring must go downward from motor terminal box to prevent conden...

Page 10: ...he diameter of smaller pulley Table 2 Adjusted Pitch Diameter Model VPT100Z1 VPT120A1 A2 VPT139A1 A2 VPT156A1 A2 VPT177A1 A2 VPT178B2 Max Pitch mm 96 114 4 133 4 150 4 171 4 171 Min Pitch mm 82 9 96 1...

Page 11: ...ee Table 2 Figure 27 When the required diameter is obtained adjustable flange is locked by tighten the four clamp screws To get the same diameter in the two grooves of pulleys screw the two mobile fla...

Page 12: ...out Notes 1 Elbows should not be closer than 2 1 2 times the Duct Equivalent Diameter Refer to Formula 1 2 Dampers should be placed at least fan diameters downstream of the fan discharge Formula 1 Duc...

Page 13: ...ther For DX coils it is advisable that the refrigerant is to be pumped into the condenser If this is not possible refrigerant shall be purged out WARNING DO NOT HEAT ANY PART ON DX COIL IF REFRIGERANT...

Page 14: ...20mm 6 1 5 Coils Check the pipe work to coil is correctly connected and the fins are free from foreign matter or damage Check that the condensate drain is trap Ensure good sealing of silicon around th...

Page 15: ...or cap screw are in secure position CAUTION HIGH AIR TEMPERATURE IN FAN SECTION CAN CAUSE MOTOR OVERHEAT AND DAMAGE ON DRAW THROUGH AIR HANDLERS ADJUST THE DISCHARGE AIR TEMPERATURE OF THE HEATING SE...

Page 16: ...ling heating efficiency Dry cleaning is done by using a powerful vacuum cleaner on the dust accumulated side If coil is very dirty coils need to be removed for wet cleaning by trained personnel Ensure...

Page 17: ...IR VELOCITY SHOULD NOT BE LOWER THAN 2 0 m s 7 7 Heat Wheel Heat Pipe The unit should be maintained in line with the manufacturer recommendation Please refer installation and maintenance manual for de...

Page 18: ...not evenly supported on foundation j Fan assembly s tolerance is out of range a Consult manufacturer b Remove transport bracket c Check pulley alignment d Re tension belts e Replace vibration isolato...

Page 19: ...he heat wheel baffle top 8 Assembled back the remaining panels 9 2 AHU Water Quality Water quality requirements Water softening treatment must be given in advance to prevent scaling in the heat exchan...

Page 20: ...Yes No 5 Correct incoming voltage that supplied to motor L1 L2 __________ L2 L3 __________ L3 L1 __________ 6 Rotate fan wheel whether it can rotate freely and without abnormal noise Answer Yes No 7 A...

Page 21: ...Are the AHU sections joined with section joint properly Answer Yes No 4 Are the joining between AHU sections sealed properly Answer Yes No Start Up Checking 1 Is fan rotated in correct direction Answe...

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