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13

another day when conditions are more suitable but-

DO NOT FAIL TO TEST. If the outdoor ambient is low 

and the unit operates properly on the heating cycle, 

you may check the pressure cutout operation by 

blocking off the indoor return air until the unit trips.

13. Once the heating has been confirmed, raise the 

temperature setting until the second stage heating 

makes contact. Supplemental resistance heat, if installed 

should now come on. Make sure it operates properly. 

14. For thermostats with emergency heat switch, set 

thermostat to Emergency Heat mode. The heat pump 

will stop, the blower will continue to run, all heaters 

will come on and the thermostat emergency heat light 

will come on. Confirm heaters operate normally.

Final System Checks

15. 

Check to see if all supply and return air grilles are 

adjusted and the air distribution system is balanced for 

the best compromise between heating and cooling.

16. Check for air leaks in the ductwork. See Sections on Air 

Flow Adjustments.

17. Make sure the unit is free of “rattles”, and the tubing 

in the unit is free from excessive vibration. Also make 

sure tubes or lines are not rubbing against each other or 

sheet metal surfaces or edges. If so, correct the trouble.

18. 

Set the thermostat at the appropriate setting for cooling 

and heating or automatic changeover for normal use.

19. Be sure the Owner is instructed on the unit operation, 

filter, servicing, correct thermostat operation, etc.

Refrigeration Performance Check

Check that compressor RLA corresponds to values shown in 

Appendix B. RLA draw can be much lower than values listed at 

low load conditions and low ambient condensing temperatures. 

Values in Appendix B can slightly exceed at high load 

conditions and high ambient condensing temperatures.

HEAT PUMP OPERATION

Cooling Cycle

When the heat pump is in the cooling cycle, it operates 

exactly as a Summer Air Conditioner unit. In this mode, 

all the charts and data for service that apply to summer 

air conditioning apply to the heat pump. Most apply on 

the heating cycle except the “condenser” becomes the 

“evaporator”, “evaporator” becomes “condenser”, “cooling” 

becomes “heating”.

Heating Cycle

The heat pump switches from cooling cycle by redirecting 

refrigerant flow through the refrigerant circuit external to 

the compressor. This is accomplished by the reversing 

valve. Hot discharge vapor from the compressor is directed 

to the indoor coil (evaporator on the cooling cycle) where 

the heat is removed, and the vapor condenses to liquid. 

It then goes through the expansion device to the outdoor 

coil (condenser on the cooling cycle) where the liquid is 

evaporated, and the vapor goes to the compressor. 
The following figures show a schematic of a heat pump on 

the cooling cycle and the heating cycle. The heat pump is 

equipped with thermal expansion valves for the indoor and 

outdoor coils. It is also provided with a defrost control system.

Heating

When the heat pump is on the heating cycle, the outdoor 

coil is functioning as an evaporator. The temperature 

of the refrigerant in the outdoor coil must be below the 

temperature of the outdoor air in order to extract heat from 

the air. Thus, the greater the difference in the outdoor 

temperature and the outdoor coil temperature, the greater 

the heating capacity of the heat pump. This phenomenon 

is a characteristic of a heat pump. It is a good practice to 

provide supplementary heat for all heat pump installations 

in areas where the temperature drops below 45° F. It is 

also a good practice to provide sufficient supplementary 

heat to handle the entire heating requirement should 

there be a component failure of the heat pump, such as a 

compressor, or refrigerant leak, etc. 

Since the temperature of the refrigerant in the outdoor 

coil on the heating cycle is generally below freezing point, 

frost forms on the surfaces of the outdoor coil under 

certain weather conditions of temperature and relative 

humidity. Therefore, it is necessary to reverse the flow of 

the refrigerant to provide hot gas in the outdoor coil to melt 

the frost accumulation. This is accomplished by reversing 

the heat pump to the cooling cycle. At the same time, the 

outdoor fan stops to hasten the temperature rise of the 

outdoor coil and lessen the time required for defrosting. 

The indoor blower continues to run and the supplementary 

heaters are energized.

Defrost Control

During operation the Defrost signal to the circuit board 

is controlled by a temperature sensor, which is clamped 

to a feeder tube entering the outdoor coil. Defrost timing 

periods of 30,60 and 90 minutes may be selected 

Summary of Contents for DBC0363B Series

Page 1: ...t specified in this manual only licensed personnel should servise the equipment Improper installation adjustment servicing or repair of the equipment specified in this manual or attempting to install...

Page 2: ...ce CAUTION Sheet metal parts screws clips and similar items inherently have sharp edges and it is necessary that the installer and service personnel exercise caution WARNING Do not connect to or use a...

Page 3: ...ld also where applicable follow information presented in accepted industry guides such as the ASHRAE Handbooks The manufacturer assumes no responsibility for equipment installed in violation of any co...

Page 4: ...Installations Only To avoid possible property damage or personal injury the roof must have sufficient structural strength to carry the weight of the unit s and snow or water loads as required by local...

Page 5: ...ntenance and proper unit operation A clearance of 48 is recommended on all sides of the unit to facilitate possible parts replacement to allow service access and to insure proper ventilation and conde...

Page 6: ...to protect unit base frame from fork lift damage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit...

Page 7: ...MUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DATA PLATE All line voltage connections must be made through weatherproof fittings All exterior power supply and ground wiring must be in approved weatherproo...

Page 8: ...f unit due to operation on improper line voltage or with excessive phase unbalance constitutes product abuse and is not covered by the warranty It may cause severe damage to the unit s electrical comp...

Page 9: ...may be required before entering thermostat sub base NOTE Refer to unit wiring diagrams for thermostat or remote sensor connections CIRCULATING AIR AND FILTERS Ductwork The supply duct from the unit t...

Page 10: ...d for temporary heating or cooling inspect the coils fans and motors for unacceptable levels of construction dust and dirt and install new filters Contractor Responsibility The installing contractor m...

Page 11: ...it is best to have a variable pitched motor sheave for the purpose of airflow balancing but once the balance has been achieved fixed sheaves maintain alignment and minimize vibration more effectively...

Page 12: ...ck that the compressor is operating correctly The scroll compressors in these units MUST operate in the proper rotation To ensure the compressors are operating in the correct direction check the compr...

Page 13: ...e by redirecting refrigerant flow through the refrigerant circuit external to the compressor This is accomplished by the reversing valve Hot discharge vapor from the compressor is directed to the indo...

Page 14: ...ilters should be cleaned or replaced These few steps will help to keep the product up time to a maximum The Service section that follows should help in identifying problems if the unit does not operat...

Page 15: ...STATIC BELT DRIVE DOWNSHOT ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 7 1481 1020 0 57 0 8 1370 1020 0 53 0 9 1434 1080 0 62 1247 102...

Page 16: ...250 950 0 42 989 885 0 30 DBC036 C HIGH STATIC BELT DRIVE HORIZONTAL ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 8 1539 1020 0 59 0 9 1...

Page 17: ...FM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 1996 1200 1 05 1872 1135 0 88 1741 1075 0 74 0 7 1922 1200 1 01 1790 1135 0 84 1650 1075 0 70 0 8 1985 1265 1 17 1845 1200 0 97 1703 1135...

Page 18: ...HIGH STATIC BELT DRIVE HORIZONTAL ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 1895 1075 0 81 0 7 1958 1135 0 93 1802 1075 0 76 0 8 18...

Page 19: ...BELT DRIVE DOWNSHOT ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2237 1245 1 27 2072 1175 1 03 0 7 2333 1315 1 48 2164 1245 1 23 1990 1175 0 99 0...

Page 20: ...65 DBC060 C HIGH STATIC BELT DRIVE HORIZONTAL ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2394 1245 1 37 2239 1175 1 12 0 7 2320 1245...

Page 21: ...175 1 05 1900 1110 0 86 DBC072 S HIGH STATIC BELT DRIVE DOWNSHOT ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2630 1385 1 88 2492 1315...

Page 22: ...1110 0 84 DBC072 S HIGH STATIC BELT DRIVE HORIZONTAL ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2655 1385 1 90 2520 1315 1 62 2369 1...

Page 23: ...5 0 26 DBH036 C HIGH STATIC BELT DRIVE DOWNSHOT ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 8 1587 1020 0 61 0 9 1456 1020 0 56 1 0 151...

Page 24: ...0 35 Note VL34 and AK61 pulleys used on standard static unit DBH036 C HIGH STATIC BELT DRIVE HORIZONTAL ESP In H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP C...

Page 25: ...O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2003 1075 0 85 0 7 1898 1075 0 81 0 8 1936 1135 0 91 1788 1075 0 76 0 9 1979 1200 1 05 1833 1135 0...

Page 26: ...RNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 1885 1075 0 80 0 7 1955 1135 0 92 1791 1075 0 76 0 8 1865 1135 0 88 1691 1075 0 72 0 9 1948 1200 1 03 1...

Page 27: ...H2 O TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2397 1310 1 53 2278 1245 1 31 2145 1180 1 10 2003 1115 0 92 0 7 2334 1310 1 48 2208 1245 1 26 2...

Page 28: ...TURNS OPEN 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 6 2421 1310 1 55 2297 1245 1 32 2161 1180 1 11 2016 1115 0 92 0 7 2357 1310 1 50 2227 1245 1 27 2083 11...

Page 29: ...7 4 17 4 25 25 9 6 8 7 27 0 26 1 35 35 1 7 1 5 19 1 18 9 25 25 9 6 8 7 1 7 1 5 28 7 27 6 35 35 EH B 3S05 3 76 5 00 10 4 12 0 17 4 19 3 25 25 9 6 8 7 29 3 30 2 35 35 1 7 1 5 19 4 21 2 25 25 9 6 8 7 1 7...

Page 30: ...30 9 6 8 7 30 8 29 9 40 40 1 7 1 5 22 9 22 7 30 30 9 6 8 7 1 7 1 5 32 5 31 4 40 40 EH B 3S05 3 76 5 00 10 4 12 0 21 2 21 2 30 30 9 6 8 7 30 8 30 2 40 40 1 7 1 5 22 9 22 7 30 30 9 6 8 7 1 7 1 5 32 5 3...

Page 31: ...7 1 5 55 0 62 0 60 70 9 6 8 7 1 7 1 5 67 0 72 9 70 80 EH B 3S20 15 0 19 9 41 5 47 9 57 9 65 8 60 70 9 6 8 7 69 9 76 7 70 80 1 7 1 5 60 0 67 7 60 70 9 6 8 7 1 7 1 5 72 0 78 6 80 80 DBC0484B 460 3 60 1...

Page 32: ...7B 575 3 60 1 4 36 33 1 0 25 0 55 Belt Drive Standard Static 1 5 2 3 8 3 15 3 5 11 8 15 0 6 8 9 15 3 5 0 6 12 4 15 EH B 7S05 5 4 81 8 89 15 3 5 13 3 15 0 6 9 64 15 3 5 0 6 14 15 EH B 7S10 10 9 62 14 9...

Page 33: ...76 5 00 10 4 12 0 25 1 25 1 40 40 9 6 8 7 34 7 33 8 50 45 1 7 1 5 26 8 26 6 40 40 9 6 8 7 1 7 1 5 36 4 35 3 50 45 EH B 3S10 7 51 10 0 20 8 24 1 30 1 34 1 40 40 9 6 8 7 42 1 44 9 50 45 1 7 1 5 32 2 35...

Page 34: ...5 55 0 62 0 60 70 9 6 8 7 1 7 1 5 67 0 72 9 70 80 EH B 3S20 15 0 19 9 41 5 47 9 57 9 65 8 60 70 9 6 8 7 69 9 76 7 70 80 1 7 1 5 60 0 67 7 60 70 9 6 8 7 1 7 1 5 72 0 78 6 80 80 DBC0604B 460 3 60 1 7 0...

Page 35: ...575 3 60 1 5 13 39 5 1 0 33 0 67 Belt Drive Standard Static 1 1 2 8 28 15 3 5 11 8 15 0 6 8 88 15 3 5 0 6 12 4 15 EH B 7S05 5 4 81 8 28 15 3 5 11 9 15 0 6 8 88 15 3 5 0 6 12 6 15 EH B 7S10 10 9 62 13...

Page 36: ...1 5 31 7 31 5 45 45 9 6 8 7 1 7 1 5 41 3 40 2 50 50 EH B 3S10 7 51 10 0 20 8 24 1 33 6 37 6 45 45 9 6 8 7 45 6 48 4 50 50 1 7 1 5 35 7 39 4 45 45 9 6 8 7 1 7 1 5 47 7 50 3 50 60 EH B 3S15 11 3 15 0 3...

Page 37: ...6 8 7 71 4 78 2 80 80 1 7 1 5 61 5 69 2 70 70 9 6 8 7 1 7 1 5 73 5 80 1 80 90 EH B 3S30 21 6 28 8 60 0 69 3 82 6 94 1 90 100 9 6 8 7 94 6 105 100 110 1 7 1 5 84 7 96 0 90 100 9 6 8 7 1 7 1 5 96 7 107...

Page 38: ...0 DBC0727S 575 3 60 1 6 35 55 3 1 0 33 0 67 2 speed Belt Drive High Static 2 2 4 11 15 3 5 14 5 20 0 6 11 6 15 3 5 0 6 15 1 20 EH B 7S05 5 4 81 11 15 3 5 14 5 20 0 6 11 6 15 3 5 0 6 15 1 20 EH B 7S10...

Page 39: ...45 EH B 3S10 7 51 10 0 20 8 24 1 43 5 47 5 45 50 9 6 8 7 53 1 56 2 60 60 1 7 1 5 45 2 49 0 50 50 9 6 8 7 1 7 1 5 54 8 57 7 60 60 EH B 3S15 11 3 15 0 31 3 36 1 56 5 62 5 60 70 9 6 8 7 66 1 71 2 70 80...

Page 40: ...H0367B 575 3 60 1 3 78 36 5 1 0 17 0 39 Belt Drive Standard Static 1 5 2 3 7 42 15 3 5 10 9 15 0 6 8 02 15 3 5 0 6 11 5 15 EH B 7S05 5 4 81 13 4 15 3 5 16 9 20 0 6 14 15 3 5 0 6 17 5 20 EH B 7S10 10 9...

Page 41: ...37 5 43 3 68 1 75 4 70 80 9 6 8 7 77 7 84 1 80 90 1 7 1 5 69 8 76 9 70 80 9 6 8 7 1 7 1 5 79 4 85 6 80 90 EH B 3S20 15 0 19 9 41 5 47 9 73 1 81 1 80 90 9 6 8 7 82 7 89 8 90 90 1 7 1 5 74 8 82 6 80 90...

Page 42: ...3 29 3 30 0 5 25 5 30 4 3 0 5 29 8 30 EH B 4S15 15 18 32 6 35 4 3 36 9 40 0 5 33 1 35 4 3 0 5 37 4 40 EH B 4S18 18 21 7 37 1 40 4 3 41 4 45 0 5 37 6 40 4 3 0 5 41 9 45 EH B 4S20 20 24 1 40 1 45 4 3 44...

Page 43: ...3 5 23 8 25 0 6 20 9 25 3 5 0 6 24 4 25 EH B 7S15 15 14 4 26 3 30 3 5 29 8 30 0 6 26 9 30 3 5 0 6 30 4 35 EH B 7S18 18 17 3 29 9 30 3 5 33 4 35 0 6 30 5 35 3 5 0 6 34 35 EH B 7S20 20 19 2 32 4 35 3 5...

Page 44: ...7 5 43 3 72 3 79 5 80 80 9 6 8 7 81 9 88 2 90 90 1 7 1 5 74 0 81 0 80 90 9 6 8 7 1 7 1 5 83 6 89 7 90 90 EH B 3S20 15 0 19 9 41 5 47 9 77 2 85 2 80 90 9 6 8 7 86 8 93 9 90 100 1 7 1 5 78 9 86 7 80 90...

Page 45: ...4 3 30 7 35 0 5 26 9 30 4 3 0 5 31 2 35 EH B 4S15 15 18 34 35 4 3 38 3 40 0 5 34 5 35 4 3 0 5 38 8 40 EH B 4S18 18 21 7 38 5 40 4 3 42 8 45 0 5 39 40 4 3 0 5 43 3 45 EH B 4S20 20 24 1 41 5 45 4 3 45...

Page 46: ...4 25 0 6 21 1 25 3 5 0 6 24 6 25 EH B 7S15 15 14 4 26 6 30 3 5 30 1 35 0 6 27 2 30 3 5 0 6 30 7 35 EH B 7S18 18 17 3 30 2 35 3 5 33 7 35 0 6 30 8 35 3 5 0 6 34 3 35 EH B 7S20 20 19 2 32 6 35 3 5 36 1...

Page 47: ...THRU THE BASE UTILITIES RETURN 11 X 25 SUPPLY 12 X 17 Horizontal Discharge Vertical Discharge NOTE Refer to IOD 7082 included in the literature pack for installing horizontal duct covers 48 5 16 74 A...

Page 48: ...975 X X X DBC048 1300 X X X X X DBC060 1625 X X X X X DBC072 1950 X X X X X X DBH036 975 X X X DBH048 1300 X X X X X DBH060 1625 X X X X X Note Adjust the pulley setting as needed to achieve the mini...

Page 49: ...NSOR PB POWER DISTRIBUTION BLOCK PLF FEMALE PLUG CONNECTOR PLM MALE PLUG CONNECTOR TB TERMINAL BLOCK TR TRANSFORMER REPLACEMENT WIRE MUST BE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL AT LEAST 105 C...

Page 50: ...E PU BR BK PU BR BK RD OR BK RD OR BK RD YL L2 208 230 460 575V 3PH 60Hz FB1 F1 F1 F1 5 BK PU BK PLF PLM CM BK BK RD OR POWER AND CONTROLS WIRING DIAGRAM DBC036 060 3 PHASE 1 SPD BELT DRIVE 2 1 2 1 GR...

Page 51: ...P FUSE BLOCKS 1 2 3 ARE OPTIONAL IF OPTIONAL SAFETY EQUIPMENT SUCH AS A PHASE MONITOR FLOAT SWITCH OR SMOKE DETECTOR IS INSTALLED UNPLUG JUMPER PLUG AND PLUG IN SAFETY DEVICE IF MULTIPLE SAFETIES ARE...

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