
S0702180K
Page 5
Hydraulic System Troubleshooting, Testing and
Adjustment
HYDRAULIC SCHEMATIC
The hydraulic schematic(s) is available in the "Hydraulic and Electrical Schematic Shop Manual." This
manual is a collection of diagrams and schematics for a number of models.
GENERAL NOTES
When referring to the schematic, refer to the following items:
•
As shown in the schematic, the main pump assembly is driven by the engine. Mechanical
energy is converted to hydraulic power, generating the required hydraulic flow which drives the
system. Two main pumps (a right side pump and a left side pump) make up the main pump
assembly.
•
Hydraulic output from the right side pump is transmitted to the right side of the control valve.
Output from the left side pump is transmitted to the valve spools on the left side of the control
valve. Hydraulic output from the pilot pump is used to control the pump and to operate pilot and
solenoid valves.
•
The right half of the hydraulic control valve, supplied by the right pump in the pump assembly,
operates valve spools for right travel, swing, boom up and arm functions. The amount of oil flow
to the actuators at the output end of each of those circuits is regulated through the movement of
each individual valve spool.
•
The left half of the hydraulic control valve, fed by the left pump in the pump assembly, has
control spools for left travel, bucket, boom and arm operation.
•
Two-stage operation is a feature of boom and arm function. All of these circuits can be operated
using the output of only one half of the hydraulic pump assembly (one pump or the other), or –
since both halves of the control valve have a spool and available circuit for these functions – the
output of both pumps can be combined, allowing higher speed operation. Boom up, arm crowd
and dumping functions can operate in any one of the two available power modes – the standard
or general duty mode, the high speed/rapid cycling mode.
•
Whenever the right travel or left travel control spools are shifted, output from the main pump
assembly flows through the center joint to one or both of the axial piston motors driving the side
frame crawler tracks. A pilot valve connected to the swash plate of each travel motor changes
motor capacity (and output) in direct proportion to the position of the travel switch selected by
the operator.
•
The hydraulic reservoir return line and the pilot circuit both have 10 micron full flow filters. The
disposable elements in these two canister-type filters trap and remove impurities from the oil in
the system. An 80 mesh, 177 micron reservoir intake strainer also helps maintain system
cleanliness and should be cleaned each time hydraulic fluid is drained and replaced. An oil
cooler in the hydraulic system helps maintain the operating temperature of the system at
approximately 50°C (122°F).
•
The arm cylinder operating circuit includes anti-vacuum valves which protect the hydraulic
system from vacuum that could result from external shocks or other unusual conditions. Boom,
Arm, and Bucket cylinder circuit are also protected by overload relief valves. Whenever high
pressure is generated as a result of a shock or overload, excess pressure is dumped to the
reservoir return circuit through the relief valve.
A selection valve in the travel circuit can be used to provide constant high torque/low speed travel, or
variable speed/variable torque output for travel. To prevent sliding during simultaneous travel and boom/
arm/bucket operation, select the high torque/low speed travel position.
Summary of Contents for Solar 340LC-V
Page 2: ......
Page 4: ......
Page 7: ...1SAFETY...
Page 8: ......
Page 46: ...S0102000 Page 38 Track Excavator Safety...
Page 47: ...1SPECIFICATIONS...
Page 48: ......
Page 52: ...S0202110K Page 4 Specifications for Solar 340LC V COMPONENT LOCATIONS Figure 1...
Page 54: ...S0202110K Page 6 Specifications for Solar 340LC V...
Page 70: ...S0202110K Page 22 Specifications for Solar 340LC V...
Page 71: ...1GENERAL MAINTENANCE...
Page 72: ......
Page 86: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents...
Page 99: ...1UPPER STRUCTURE...
Page 100: ......
Page 102: ...S0402040K Page 2 Cab TABLE OF CONTENTS Removal 3 Installation 6...
Page 116: ...S0403050K Page 8 Counterweight Return to Master Table of Contents...
Page 140: ...S0407000 Page 6 Swing Bearing...
Page 144: ...S0408030 Page 4 Swing Reduction Gearbox Return to Master Table of Contents PARTS LIST Figure 1...
Page 159: ...1LOWER STRUCTURE AND CHASSIS...
Page 160: ......
Page 184: ...S0505000 Page 24 Track Assembly 7 Tighten plug 1 Figure 48 Figure 48...
Page 185: ...S0505000 Page 25 Track Assembly TRACK SPRING AND TRACK ADJUSTING CYLINDER PARTS LIST Figure 49...
Page 187: ...1ENGINE AND DRIVE TRAIN...
Page 188: ......
Page 199: ...S0605060K Page 11 Air Conditioner Face and Defroster ARS1300L Figure 12...
Page 214: ...S0605060K Page 26 Air Conditioner...
Page 223: ...1HYDRAULICS...
Page 224: ......
Page 254: ...S0702180K Page 30 Hydraulic System Troubleshooting Testing and Adjustment...
Page 256: ...S0703010K Page 2 Accumulator TABLE OF CONTENTS General Description 3 Specifications 4...
Page 260: ...S0703010K Page 6 Accumulator...
Page 268: ...S0704030 Page 8 Center Joint Swivel...
Page 277: ...S0705000 Page 9 Cylinders...
Page 281: ...S0705000 Page 13 Cylinders...
Page 285: ...S0705000 Page 17 Cylinders...
Page 293: ...S0705000 Page 25 Cylinders...
Page 302: ...S0705000 Page 34 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 28...
Page 306: ...S0705000 Page 38 Cylinders...
Page 316: ...S0707280 Page 10 Swing Motor Return to Master Table of Contents Figure 6...
Page 339: ...S0707345K Page 11 Travel Motor with Gearbox...
Page 340: ...S0707345K Page 12 Travel Motor with Gearbox PARTS LIST Hydraulic Motor Figure 9...
Page 342: ...S0707345K Page 14 Travel Motor with Gearbox Reduction Gear Figure 10...
Page 386: ...S0707345K Page 58 Travel Motor with Gearbox...
Page 389: ...S0708355K Page 3 Main Pump Rexroth SECTIONAL VIEW A8VO140LA1KH1 63 AUS0010L Figure 1...
Page 390: ...S0708355K Page 4 Main Pump Rexroth AUS0020L Figure 2...
Page 401: ...S0708355K Page 15 Main Pump Rexroth 2 Sealing surface of the housing 2 AUS0140L Figure 33...
Page 415: ...S0708355K Page 29 Main Pump Rexroth 4 Remove bearing with extraction device ASS0550L Figure 61...
Page 418: ...S0708355K Page 32 Main Pump Rexroth 8 Pull out pinion bearing ASS0640L Figure 69...
Page 438: ...S0708355K Page 52 Main Pump Rexroth INSTALLATION OF COVER AUXILIARY DRIVE AUS0430L Figure 116...
Page 442: ...S0708355K Page 56 Main Pump Rexroth...
Page 448: ...S0709401K Page 6 Main Control Valve Kayaba Figure 1...
Page 449: ...S0709401K Page 7 Main Control Valve Kayaba Figure 2...
Page 451: ...S0709401K Page 9 Main Control Valve Kayaba...
Page 453: ...S0709401K Page 11 Main Control Valve Kayaba Figure 4...
Page 465: ...S0709401K Page 23 Main Control Valve Kayaba Figure 16...
Page 498: ...S0709401K Page 56 Main Control Valve Kayaba Figure 54...
Page 548: ...S0792190K Page 4 Hydraulic Schematic S340LC V SOLAR 340LC V Figure 2...
Page 549: ...S0792190K Page 5 Hydraulic Schematic S340LC V...
Page 550: ...S0792190K Page 6 Hydraulic Schematic S340LC V...
Page 551: ...1ELECTRICAL SYSTEM...
Page 552: ......
Page 606: ...S0802220K Page 54 Electrical System...
Page 625: ...S0802220K Page 73 Electrical System...
Page 632: ...S0892190K Page 4 Electrical Schematic S340LC V SOLAR 340LC V Figure 2...
Page 634: ...S0892190K Page 6 Electrical Schematic S340LC V...
Page 635: ...1ATTACHMENTS...
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