Daedong DSC62 Manual Download Page 55

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HOW TO USE METERS, GAUGES AND CONTROLLERS

4-1

aUtomatic engine shUt

off

(1) Alarm switch for straw discharge

The straw discharge alarm switch

is on; alarm sounds continuously

and the engine is shut off.

alarm switch for straw

discharge

E32O701A

When the straw discharging con-

veyer chain or straw cutter is

clogged, the clog shuts off the en-

gine automatically.

When cutting, if the straw can

not be discharged at the cutting

position, the alarm light switch is

started when there is load on the

switching cover.

(1) Emergency shut-off switch

For emergencies such as manual

threshing, the emergency shut-off

switch should be pushed. When

the emergency shut-off switch is

pressed and the engine is shut off,

please turn the start key to the po-

sition of “stop” and restart it.

straw treatment selec-

tion lever

(1) Alarm switch for cutting blockage

(2) Switching cover

(3) Supporting plate

E32O406A

E32O407A

alarm switch for cUtting

blockage

DSC62-영문판-4장.indd 15

2012-04-17 오후 4:55:13

Summary of Contents for DSC62

Page 1: ...Horn Low engine speed High engine speed Indicating the direction of turn signal lights Head lamp Vent lamp and the work lamp The direction combine and lowering raising the reaping unit Engine stop Fli...

Page 2: ...helps the operator become familiar with proper op eration maintenance and safety measures of this combine It is DAEDONG S policy to support its customers by providing each combine owner with a detail...

Page 3: ...place missing or damaged safety labels Purchase new labels from a near dealer and fix them on the specified locations SYMBOL DESCRIPTION DANGER This indicates the most serious hazards that serious inj...

Page 4: ...ase read this manual carefully to avoid any overloading the machine Overloading shortens the life ex pectancy of the machine and produces imperfect combustive gases causing air pollution 2 If you chan...

Page 5: ...saving resources and energy our business activities are environmentally streamlined We also abide by environmen tal regulations the ISO1400 1996 and internal standards We work hard to meet our enviro...

Page 6: ...alized company in designing manufacturing and selling farming machines we endeavor to assure safety and reliability of our products to satisfy our customers To supply our customers with what they want...

Page 7: ...W TO USE METERS GAUGES AND CONTROLLERS PRE STARTING CHECKS HOW TO MOVE DRIVE AND TRANSPORT THE COMBINE HARVESTING INSTRUCTION MAINTENANC LONG TERM STORAGE TROUBLESHOOTING ACCESSORIES LIST OF CONSUMABL...

Page 8: ...CONTROLLERS Usage of Switches and Instrument Panel 4 2 Controllers 4 7 USAGE OF THE AUTOMATIC CONTROLLERS 4 14 5 Pre starting Checks daily CHECK 5 2 6 HOW TO MOVE DRIVE AND TRANSPORT THE COMBINE START...

Page 9: ...ep beep intermittently 10 2 The buzzer beeps and the engine stops 10 3 Blocked threshing cylinder 10 3 Bulldozing crops without reaping 10 4 THE ENGINE DOES NOT START 10 5 The feeding conveyor fails t...

Page 10: ...DSC62 0 indd 10 2012 04 16 6 34 10...

Page 11: ...RE OPERATION 1 2 HOW TO DRIVE THE COMBINE 1 4 HARVESTING INSTRUCTION 1 8 THE COMPLETION OF THE OPERATION AND THE STORAGE 1 9 LOCATIONS OF SAFETY ALERT LABELS 1 13 1 SAFETY CAUTIONS DSC62 1 indd 1 2012...

Page 12: ...y to bear The operator should keep healthy and take a adequate rest Please wear close fitting clothing Otherwise you may be entangled in moving parts You may slip on the machine If these happen seriou...

Page 13: ...e Ensure that the auxiliary shift lever and other functional le vers have appropriate travel ing distances and clearance Make sure that the safety sys tems like turn signal lights are properly working...

Page 14: ...in a properly equipped authorized site for used oil disposal Tighten up all the fuel inlets and stand safety fences Make sure of keeping people away from the combine Set the main shift lever and the a...

Page 15: ...tion 2000 rpm position Don t start brake or turn abruptly 417O108A The operating assistant must use a backrest Don t jump on or off the com bine 417O109A When driving do not get dis tracted or leave t...

Page 16: ...ow speed when driving on a narrow rural or bumpy road Do not get too close to the edge of a road to avoid ve hicles coming across Do not drive on a soft edge of a road or a grass covered shoulder When...

Page 17: ...enough and have anti slippery hooks Ensure the ramps are straight ly lined up with the cargo bed of the transporting vehicle and the hooks on the ramps are securely engaged 417O112A Check immediate v...

Page 18: ...lope 417O114A HARVESTING INSTRUCTION When driving don t let other people especially children approach the combine Never allow two or more riders on the combine When turning to a direction check immedi...

Page 19: ...surrounding areas of the engine battery and fuel tank Do not touch the exhaust sys tem or radiator until they cool down 417O118A THE COMPLETION OF THE OPERATION AND THE STORAGE Clay clinging to your s...

Page 20: ...or the whole combine please contact a dealer 417O120A 417O119A Clean the exterior with water then power off the engine on a level ground press down the parking brake and pull out the igni tion key 1...

Page 21: ...check on the fire extinguisher Refill the fire extinguisher with nitrogen when the indicator is below the green zone The fire extinguisher must pass hydrostatic pressure test ing every five years or...

Page 22: ...S BEING USED BY OTHERS The operation method of the harvester and safety notes must be explained in detail to the user The user must read the user guide carefully in or der to operate the harvester saf...

Page 23: ...1 1 1 10 11 12 13 14 15 16 16 16 16 17 18 19 20 21 22 23 24 26 27 28 29 29 29 30 31 33 34 35 36 37 38 39 40 41 42 45 46 49 2 2 3 3 5 5 5 6 7 7 8 9 48 4 LOCATIONS OF SAFETY ALERT LABELS 417O121B 5 DSC...

Page 24: ...unit The method for using secur ing device 1 Raise the reaping unit to the highest position 2 Take off the cotter pin at location A and put the securing device at the locking position 3 Take off the c...

Page 25: ...eration the threshing rotor and the guarding cover must be closed 1 Before opening the threshing ro tor the engine must be shut off 2 When the machine is at work the threshing teeth inside are rotatin...

Page 26: ...is open secure it with prop To close the stalk shredder 1 Follow the reverse sequence of opening when closing the stalk shredder 2 Correctly secure the securing device 3 Do not install the belt to a w...

Page 27: ...e alarm to ensure the safety of the operating assistant 3 When at work the operating assistant should use backrest and hold the handle of the hopper to avoid falling and injuries CAUTION j XXXTZ YY CA...

Page 28: ...Never open the water tank cover when the engine is running or imme diately after it is shut off otherwise potential contact with the hot water or steam coming out may cause scald When the engine compa...

Page 29: ...ift lever must be placed at the position of Stop at a flat place and the parking brake petal must be stepped on with force 3 When leaving the combine harvester the reaping unit must be lowered and the...

Page 30: ...chine damage and incident WARNING 29 Label C7313 62182 j ZXZT YX_Y 1 It is forbidden to start the machine when the cover is open After the machine is started it is forbidden to open or take off the co...

Page 31: ...nd the grain gathering personnel may fall 3 It is forbidden to hang rope on the hopper handle otherwise incident may happen 4 Overloading is strictly forbidden at grain gather ing 5 It is forbidden to...

Page 32: ...must be obeyed when driving on the road 3 Three guarantees will be not granted if the machine is willfully modified 4 Do not hang or connect tools except those configured for the machine C7131 83151...

Page 33: ...sure and lose the automatic feeding depth adjustment function 1 2 C7131 83191 WARNING 1 It is forbidden to start the machine when the external cover is not closed After the machine is started it is f...

Page 34: ...MEMO MEMO DSC62 1 indd 24 2012 04 17 10 20 24...

Page 35: ...ABOUT SERVICE 2 2 2 SERVICE 2 DSC62 2 indd 1 2012 04 16 6 32 54...

Page 36: ...ide the following informa tion Machine model manufacturing number manufacturing date engine model engine number and situation of failure Note please try to describe the situation at the time in detail...

Page 37: ...Specifications 3 2 3 Specifications 3 DSC62 3 indd 1 2012 04 16 6 33 20...

Page 38: ...diesel Displacement cc 2435 Rated output rotating speed kW r min 45 6 2700 Fuel tank capacity 65 Driving Unit Crawler Width x Length of ground contact mm 400x1350 Center distance of crawler mm 1000 A...

Page 39: ...peeds for elevation Threshing unit Threshing type Under feed threshing Threshing rotor Diameter x Width mm 424 x 900 Rotating speed r min 503 Separator Diameter x Width mm 178 x 712 Rotating speed r m...

Page 40: ...e schedule can be made without any notice to the owner Indicates that this harvester is equipped with this device Model DSC62 Alarming device Micro computer control Alarm for engine load Alarm for gra...

Page 41: ...Usage of Switches and Instrument Panel 4 2 Controllers 4 7 USAGE OF THE AUTOMATIC CONTROLLERS 4 14 4 HOW TO USE METERS GAUGES AND CONTROLLERS 4 DSC62 4 indd 1 2012 04 17 4 54 47...

Page 42: ...e of Switches and Instrument Panel 1 Main Switch 2 Switch Ass y 3 Horn Button 4 Combine Status Panel 5 Service Alert Lamps 6 Level Indicating Lamps 7 Engine shut off knob E32O403B DSC62 4 indd 2 2012...

Page 43: ...the engine and remove the key OFF To turn on electric systems ON To preheat the en gine cylinders the preheating indicator will glow on the side switch panel PREHEAT START To start the engine the mai...

Page 44: ...at is 12 hours and 24 minutes It indicates the engine s speed in revolutions per minute Fuel gauge If the main switch is at ON it shows the amount of fuel in the tank If it is placed on other posi tio...

Page 45: ...ping Straw discharge alarm lamp AUTOMATIC STOP It flickers and the horn sounds when the straw discharging chain gets clogged with trash Coolant temperature lamp If coolant overheats the overheat ing a...

Page 46: ...ater Separation Warning Lamp 417O407A OIL WATER SEPARTION WARN ING LAMP If water goes into the fuel filter this warning lamp comes on If it happens take out the lamp sensor from the filter and drain t...

Page 47: ...ONTROLLERS 4 4 Controllers 417O408A 1 Aux Shift Lever 2 Main Shift Lever 3 Accelerator Lever 4 Threshing Clutch Lever 5 Reaping Clutch Lever 6 Power Steering Lever 7 Parking Brake 8 Driver s Seat DSC6...

Page 48: ...C 02281 417O409A 1 Low speed 3 Standard 2 Neutral 4 High Speed 417O410A Firstly place the main shift lever at the position of Stop and then conduct the shifting of auxiliary shift lever Harvesting wil...

Page 49: ...ilting the lever back or forth raises or lowers the reaping unit A Turning left B Turn to the left slightly C Turning right D Turn to the right slightly 2 The moving direction of the combine is contro...

Page 50: ...Lever A Engage B Disengage 417O415A Threshing clutch lever This lever is to engage disengage the threshing unit Engage The threshing unit operates Disengage The threshing unit stops 3 Diagonally tilti...

Page 51: ...ping unit Engage The reaping unit operates Disengage The reaping unit stops Straw debris treatment If straw debris treatment amount needs to be adjusted operate through straw debris treatment ad justm...

Page 52: ...tment lever A Weak B Standard C Strong Please refer to Location and Scope about Crops Standard Threshing Adjustment for adjust ment method 1 Threshing clutch lever is placed at Start 2 Use fan adjustm...

Page 53: ...rong When separation is bad and the drying state of crops is not good When the working speed is fast for lodged crops Weak Standard Strong The adjustment lever should be changed when the threshing uni...

Page 54: ...IGH B LOW C Backward D Forward 1 When adjusting the up down position of the seat remove the securing pin first Adjust the seat to directions A and B at appro priate position and then fix the securing...

Page 55: ...straw can not be discharged at the cutting position the alarm light switch is started when there is load on the switching cover 1 Emergency shut off switch For emergencies such as manual threshing th...

Page 56: ...of the threshing unit by number The larger the number the greater the load 1 Select the speed based on the load gauge Please select the appropriate speed according to the load gauge Step Load lamp Ho...

Page 57: ...engine and remove the clogged straws No 1 lamp Beep No 1 auger is clogged Stop the engine and remove the clogged straws Coolant temperature lamp Beep The coolant tempera ture is too high Whether the c...

Page 58: ...4 The detection of the engine speed or the No 2 rotation detection is bad Change the electronic pick up Change the No 2 sensor Check the electrical wiring and connectors E 5 E 8 The detection of the d...

Page 59: ...n adjust the depth This can let the operator set up the best feeding depth Automatic Selection Switch Automatic When the switch is pressed once and fixed the automatic selection indicting lamp comes o...

Page 60: ...e manual feeding depth control is turned on when the automatic control system is al ready performing the automatic control is superseded by the manual control and the auto matic mode indicator goes of...

Page 61: ...d toward DEEP feeding depth becomes deep 3 If the lever is pushed toward SHALLOW feeding depth re mains shallow The plant sensor is located at the top of the left convey er belt CAUTION 4 As the reapi...

Page 62: ...ock ing pin that have been removed in the positions shown in the diagram below REMAVAL OF LATCH PIN Operate in reverse order to pre vent the header from lowering 1 Hydraulic steering shaft 2 Locking p...

Page 63: ...daily check 5 2 5 Pre starting Checks 5 DSC62 5 indd 1 2012 04 17 5 35 22...

Page 64: ...refill with oil of the same grade to the level between the top and bot tom lines Capacity 8 0l SAE 15W 40 API Grade Grade CD and above Coolant Is the coolant level prop er in the auxiliary tank Betwee...

Page 65: ...he trouble Reflectors Are they clean Are they securely at tached Clean it Set it tightly Dust screens Radiator Oil cooler fin Are the screen dirty Is the radiator or the oil cooler clogged Clean with...

Page 66: ...Fuel Gauge Checking fuel Check engine oil and coolant 1 Aux Coolant Tank 1 Oil Gauge e32O501A 1 Dust Screen Checking Dust Screen radiator fin and oil cooler fin 417O505A 1 Radiator Fin 417O506A 1 Oil...

Page 67: ...rt Lamps 417O508A 1 Air cleaner Cleaning air cleaner b55o507B 1 Muffler and Exhaust Gas Pipe Cleaning muffler and exhaust gas pipe 417O509A 1 Straw Debris in the Belt Cover Clean the inside of belt co...

Page 68: ...MEMO MEMO DSC62 5 indd 6 2012 04 17 5 35 27...

Page 69: ...STARTING AND STOPPING THE ENGINE 6 2 Driving on roads 6 3 How to Stop and Park 6 6 LOADING UNLOADING THE COMBINE 6 7 6 HOW TO MOVE DRIVE AND TRANSPORT THE COMBINE 6 DSC62 6 indd 1 2012 04 16 7 49 57...

Page 70: ...l clutches be fore starting the engine Unless the main shift lever is engaged in STOP the en gine will not start because of the safety switch If the engine does not start within 10 seconds turn the sw...

Page 71: ...e out the key Only turning the key to OFF will shut off the engine When the key switch can not stop the engine the engine can be forced to shut off by pulling out the engine shut off knob Sharp turnin...

Page 72: ...ever A Hitch B Fix 3 Test the rear view mirrors turn signal lights horn and head lamps 4 Disengage the reaping and threshing clutches and put the main shift lever into STOP Then start the engine Maint...

Page 73: ...r to FORWARD to move forward If you pull the lever to BACK WARD the combine will back ward Main shift lever Aux shift lever Do not attempt a sharp turn on a gravelly road Gravels may get stuck in the...

Page 74: ...unexpectedly If you need to stop move the main shift lever to STOP When parking on a hill please use chocks to pre vent the combine from mov ing down CAUTION How to Stop and Park How to park Operation...

Page 75: ...of the vehicle enough and are not slippery or flexible A 4 times long as the height of the cargo bed of the vehicle B Height of the cargo bed 2 Ensure the ramps are straightly lined up with the cargo...

Page 76: ...ar the straw cutter 2 Fold up the side deck 3 Raise up the combine reaping unit completely 4 Operate the accelerator lever and keep the engine speed at 2 000 or higher rpm And set the auxiliary lever...

Page 77: ...WORKING CONDITIONS OF CROP AND PADDY FIELD 7 2 PREPARATION BEFORE REAPING 7 3 COMBINE HARVESTING 7 6 7 HARVESTING INSTRUCTION 7 DSC62 7 indd 1 2012 04 17 4 56 08...

Page 78: ...utside Within 85 Lodged inside Within 70 Wheat Within 45 3 Crop wetness Should be dry No wet feeling when touching crop with hand 417O702A 417O701A 417O703A 1 Crop length A Length 650 1300mm Sometimes...

Page 79: ...n A Your feet should not sink more than 15 cm If a field is weedy the com bine may not reap Remove the weeds first CAUTION To perform harvest effectively cut rice with a sickle on the four cor ners of...

Page 80: ...elect the cutter or drop per with this lever To switch the lever you must pull the lever out to the most move it to the desired selection and then push it back 417O707A 1 Fan adjustment lever A Weak B...

Page 81: ...ver to the side auxiliary covers During operating the cutter or dropper this back cover should remain open CAUTION 1 Straw Conveyer Cover A Open 417O710A Straw Conveyer Cover Open the cover before the...

Page 82: ...ile the engine is run ning do not put your body such as hands near any ro tating parts 4 If a trouble occurs shut off the engine first and inspect the trouble 5 Never operate the combine when any exte...

Page 83: ...crossing over a bump the combines may tilt abruptly You should slow down 9 Do not park the combine on a straw covered surface If the straws contact with the muffler the combine may catch fire 10 The...

Page 84: ...nd auxiliary shift levers as follow ing based upon the crop and field conditions 417O714A Crop conditions Shift lever position Angles Separable condi tions Aux shift lever Elevating speed shift lever...

Page 85: ...elevator rake height to be lower than height of crop ear when the ear is easy to sep arate There are 4 different rake heights 2 Adjust the elevator rake height to the higher position when har vesting...

Page 86: ...andard Position 2 Nut E levator R ake G uide Right Adjust the guide to reduce any grain loss As shown in the figure above un bolt the two nuts under the eleva tor rake guide and push the guide to the...

Page 87: ...gaged adjust the engine speed with the main shift lever to the arrowed green zone 1 Threshing Clutch Lever 2 Green Line A Engage 1 Straw Treatment Adjusting Lever A Close B Standard C Open 1 D Open 2...

Page 88: ...ar stems are found turn the lever down Direction of B 2 When grain loss or crushed grains are considerable turn the lever up Direction of A 417O722A Before controlling chaff please idle the threshing...

Page 89: ...lder for manual feeding of crop Please set the rail holder as shown in the above figure 417O723A Adjusting sieve case sup port 1 Remove the left side cover and open the cleaning cover of the No 1 scre...

Page 90: ...ift lever con trol your forwarding or back ing speed to have the optimal speed 417O729A 417O730A 1 Main Shift Lever 2 Aux Shift Lever After increase the engine speed at least 2 700 rpm e n g a g e t h...

Page 91: ...n cause malfunctions CAUTION 1 Left Divider 2 Right Divider 3 Swathed Crop Stump USUAL HARVEST IN A ROTa TIONAL PATTERN Align the right divider with the last swathed crop stump 1 Left Divider 2 Right...

Page 92: ...33A 3 Back up the combine while tilt ing the steering lever to the right end Then align the combine with the crop rows 4 Lower the reaping unit and move forward 417O734A When tuning raise up the reapi...

Page 93: ...make enough room for a left turn after the slight 2 turns in a wet field you need to try 3 4 times more When reaping near the bank of a field bank be careful that the divider should not hit the bank C...

Page 94: ...Corners of a Field 1 Main Shift Lever 2 Auxiliary Shift Lever 3 Threshing Clutch Lever 4 Reaping Clutch Lever A Disengage Tips for harvesting 417O739A 417O740A 1 While working in a wet field unload g...

Page 95: ...not manually feed in a breath a large amount of cut plants from a corner of a field CAUTION 4 When threshing a large amount of crop in a certain place shredded straws will build up under the cutter o...

Page 96: ...er the hop per and open the shutters again to discharge the grain from the hop per 6 If the new sacks are full take them out And connect new sacks to the hangers Repeat these steps until the hopper is...

Page 97: ...17O746A 2 Open the upper cover 2 1 Upper Cover 2 417O747A 1 Place the lever to the position of DROPPER 1 Straw Discharge Selection Lever A Cutter B Dropper At dropper working 417O749A At cutter workin...

Page 98: ...MEMO MEMO DSC62 7 indd 22 2012 04 17 4 56 40...

Page 99: ...equipment 8 14 remouing and installing each unit 8 19 Straw Cutter 8 21 Cleaning up the Inside 8 23 Replenishing each part with grease 8 28 Periodical Lubricating points 8 30 Routine Inspections and A...

Page 100: ...djustment while means replacement The following maintenance interval can change depending on crop or field conditions Changes in the following maintenance schedule can be made without any notice to th...

Page 101: ...Every2years Change Oil pressure hose Every 200 hr Check Every 500 hr Change Radiator hose Every 200 hr Check Every2years Change Motor unit Fan belt Every 100 hr Check Every300hr Change Timing line Ev...

Page 102: ...am clutch Reap ing drive pulley Every600hr Change Supporting wheel Tension wheel Every800hr Change Axle axle cap oil seal Every1000hr Change Track belt track belt guide Every 100 hr Check Every300hr C...

Page 103: ...y 100 hr Check Every300hr Change Left stem apical chain left ear apical chain Every 100 hr Check Every400hr Change Stem apical supply chain Every 100 hr Check Every400hr Change Crop lifting chain Crop...

Page 104: ...t Cutter crank pin roller bearings bearing chocks oil seal Every500hr Change Right stem apical chain track roller and follow up chain wheel Every500hr Change Reaping unit Left ear apical chain track r...

Page 105: ...y800hr Change Crop lifting 65 roller and bearing Every500hr Change Stem apical sensor Every500hr Change Left stem apical guide rail middle stem apical guide rail architecture guide rod of supply unit...

Page 106: ...itecture Every1000hr Change Crop lifting guide rail crop lifting cover Every1000hr Change Threshing depth architecture guide rod Every1000hr Change Threshing depth chain guide rail Every800hr Change G...

Page 107: ...100 hr Check Every500hr Change Chaff arranging stem apical chain Every 100 hr Check Every500hr Change Chaff arranging chain guide rail Every500hr Change Chaff arranging ear apical chain Every 100 hr...

Page 108: ...e Dispose knife im peller dead knife 2 Every500hr Change Conveying auger 2 vertical conveying auger 2 steer lining 2 Every1000hr Change Front sealing cover Every400hr Change Vertical conveying auger E...

Page 109: ...ide rail platform Every1000hr Change Scraper plate left Every1000hr Change Oil for the shaft sleeve of the guide rail platform Every50 hr Check Cutter unit Cutter Every 400 hr Check Every600hr Change...

Page 110: ...Amount of oil in oil tank Hydrostatic Transmission 8 36 Grease in the threshing cam clutch Re grease when disassembled 8 30 Reaping Unit Oil in the Centralized Oiling System Replenish oil before its...

Page 111: ...Below 15 C 15W 40 for the diesel engine oil Transmission oil Daedong TF65 10 Hydrostatic Transmission Oil Daedong TF55 or Shell DoNAX TD Exxonmobil Mobil fluid 423 or 424 Caltex TDH fluid KBT Castrol...

Page 112: ...ngine room 1 Release the holding clip on the seat frame opening closing of each equipment 1 Driver s Seat 2 Holding Clip 417O802A 417O801A 1 Convenient maintenance is possible by easy attachment and d...

Page 113: ...hing the threshing sieve open this cover 1 Opening Handle 2 Holding Handle A Push upward B Open position HOW TO OPEN THE THRESH ING COMPARTMENT COVER 1 When raising up the holding handle push the open...

Page 114: ...g grating may be changed and cause failure of normal threshing if cutting is con ducted CAUTION Do not open or close the cutter unit on a slope When open the cutter please use a prop Pay close attenti...

Page 115: ...rive Belt 417O816A 3 Remove the driver belt 4 Pull the Handle 1 and move it slowly DSC 02261 417O815A 1 Handle 1 A Rotate 1 Prop A Insert DSC 02256 417O805A 5 Place the prop into the hole DSC62 8 indd...

Page 116: ...ers pull the holding handle out 2 Place the bottom holes of the covers through the supporting rods on the combine to attach the covers After attaching the covers turn the holding lever to lock the cov...

Page 117: ...Remove the two reaping unit holding pins 5 Disconnect the unit wire con nectors 6 Remove the four reaping unit holding bolts and disengage the holding hook 7 Start the engine and slowly back up a lit...

Page 118: ...two bolts of the vi brating binder shaft 417O810A 417O811A 3 Rotate the diffuser suction de vice to adjust the direction of saw tooth according to the dia gram 1 Separator A Directions of Teeth 4 Pull...

Page 119: ...oscillator axle stand 5 Install the oscillating drive belt and lock the tension le ver 6 Fix the oscillator seal over the rear of the fuel tank 7 After installing the thresh ing sieve fix the threshi...

Page 120: ...Rotate 3 Rotate the straw cutter and lock it on to the combine 2 Ensure that the dust proof rub ber is located at the bottom of the cutter 1 Dust Proof Rubber 417O816A 4 Place the belt SB 55 on its p...

Page 121: ...emaining grains from the inside of the combine after each harvest season Cleaning up the Inside 1 Shut off the engine and dis engage the threshing clutch before any manual adjust ment inspection remov...

Page 122: ...n the 2nd thrower cleaning port 1st auger interior 1st au ger case cleaning port 2nd au ger case cleaning port inspec tion window and 1st bevel case cleaning port Then clean the inside 4 Dry up the in...

Page 123: ...ns inside the combine will be removed 11 Clean up the inside again with compressed air or a blower Batteries contain sulfuric acid Avoid contact with skin or clothing Splash ing of acid can burn your...

Page 124: ...not tilt or hold the battery upside down If you do so the elec trolyte may leak CAUTION Charging the Battery Recharging the battery should be done after you take the battery out of the combine Otherwi...

Page 125: ...ables disconnect the negative ground cable first Otherwise you may short the circuit 2 When connecting the battery cables connect the positive cable first Then connect the negative cable Damaged wirin...

Page 126: ...8 28 DSC62 417O826A Replenishing each part with grease Reaping unit DSC62 8 indd 28 2012 04 17 5 36 18...

Page 127: ...Case 1 8 100g Elevator Shift Case 9 150g 10 50g Elevator Shift Case 4 5 11 50g Each 12 50g Elevator Shift Case 8 9 13 50g Each Feeding Case Right 14 70g Depth Case 15 50g Left Rake Case 16 70g Depth D...

Page 128: ...lug Oil Capacity Gear oil 90 or 80 DAEDONG TF55 0 3 The marked points are lubri cated by a centralized oiling sys tem Periodical Lubricat ing points When adding oil secure the cuff and do not wear loo...

Page 129: ...ground on flat road surface and then secure braking 2 After it is started adjust the ro tating speed to the middle scope 1600 1800rpm and then con nect threshing clutch rotating reaping unit and thre...

Page 130: ...8 32 DSC62 1 Plant Conveying Chain 417O833A 1 Ear Side Chain LH 417O837A 1 Ear Side Chain RH 417O834A 1 Feeding Chain 1 Straw Discharge Chain 417O835A 417O838A DSC62 8 indd 32 2012 04 17 5 36 23...

Page 131: ...e after the cutter runs for 30 sec onds 3 Dismantle the anti falling tools and lower the reaping unit Routine Inspections and Adjustments Before checking or adjust ing each part shut off the engine fi...

Page 132: ...n up the element every day before any daily operation with compressed air 2kg cm or less pressure or tap it gently to shed any foreign objects To remove carbon buildups or oils from the element wash t...

Page 133: ...s for all seasons If it is difficult to purchase certified engine oil use a CD or better qual ity engine oil In that case please use the fol lowing oils Checking the Engine Oil 1 Oil Filler Plug 2 Oil...

Page 134: ...W FULL range Do not overfill coolant above the FULL line 1 Auxiliary Coolant Tank A FULL B LOW 417O844A Checking The Transmis sion Case Oil If oil comes out when the oil checking bolt M8 is loosened t...

Page 135: ...our thumb 10 kgf and see how much the belt deflects If the belt deflects more than the acceptable range loosen the alternator hold ing bolts and move the alternator to set up the right tension on the...

Page 136: ...never pull out the side clutch levers Replace the cable at every 300 hours or every 2 years CAUTION Adjusting the Power Brake Cable 417O851B 1 Holding Bracket 2 Power Brake Cable If you want a quick r...

Page 137: ...e rod to have some clearance for free movement Reaping Clutch Rod Disengage the reaping clutch and raise up its clutch lever vertically Then adjust the holding bracket to have some clearance for free...

Page 138: ...just each belt s tension with an adjusting bolt or cable bolt to maintain the proper return spring length as shown in the following table No Belt Specifica tion Quantity Length of spring Engine Unit 1...

Page 139: ...MAINTENANCE 8 41 8 1 LC145 mm A 286 mm Straw Discharge Chain Drive Belt 417O858A 1 LB38 A 145 mm 417O859A Threshing Rotor Drive Belt DSC62 8 indd 41 2012 04 17 5 36 33...

Page 140: ...shing Drive Belt C385 2 EA 5 Engine Pulley 6 Transmission Drive Belt REC B49 A 193 mm Left Side of the Threshing Unit 1 LB66 A 160 mm 2 Blower B 165 mm 3 LB108 C 396 mm 4 Separator D 165 mm 5 Dust Dis...

Page 141: ...he belt tension Then tighten up the bolt Adjusting the Convey or Belt 1 Elevator Chain 2 Elevator Chain Tension Bolt Adjusting the Elevator Chain 1 Elevator Tension Hook 2 Bolt 3 Elevator Tension Spri...

Page 142: ...loose to adjust its tension remove the offset link 25 4 mm from the chain CAUTION If the chain is too much loose to adjust its tension remove the offset link 33 mm from the chain CAUTION Ear side feed...

Page 143: ...ch loose to adjust its tension remove the offset link 25 4 mm from the chain CAUTION Feeding chain Plant side feeding chain Plant side chain left 1 Feeding Chain A 163 167 mm 1 Plant Side Chain Left A...

Page 144: ...17O873A 417O871A Adjusting the Feeding Depth Chain 1 Depth Chain 3 Fixing Nut 2 Adjusting Nut 1 Fixing Nut 3 Clearance 1 2 mm 2 Adjusting Bolt Straw discharge plant side chain Extrusion size of the sp...

Page 145: ...xchange the element every 300 working hours 1 Drain Plug How to Flush 1 Remove the drain plug at the bottom of the radiator and radia tor cap and completely drain coolant To drain the auxiliary coolan...

Page 146: ...drain the coolant This combine was factory filled with a 50 50 anti freezer and wa ter solution 1 Add an appropriate amount of anti freezer to water and let the two mixed well 2 An inappropriate mixtu...

Page 147: ...the bot tom of the transmission case to drain the old oil After draining it completely tighten up the plug and replenish the transmission oil If the oil comes out through the checking bolt when it is...

Page 148: ...the fuse of rated capacity timing relay Drain oil by unplugging the drain plug located at the left bottom of the transmission case After drain ing close the drain plug and add oil through the filler...

Page 149: ...out the cause Never use any similar fuses to replace it Always use the genuine fuse 1 Slow Blow Fuse 1 Fuel Filter A Press Changing the fuel filter 1 Hand Priming Pump 3 Sensor 2 Air Plug CAUTIONS IN...

Page 150: ...with new ones every two years or 500 working hours in cluding connecting clips or other oil hose or whenever they are damaged Routinely inspect hoses pipes and connecting clips for any dam age 1 If th...

Page 151: ...Part Catalog 1 Remove the old oil filter car tridge Spray oil on the O ring when installing a new cartridge 2 If a new oil filter cartridge is in stalled the engine oil level goes down as the cartrid...

Page 152: ...r gasket 4 The oil filter cartridge should be replaced after the initial 50 hours After the first change replace it every 200 working hours 1 HST Oil Filter Changing the HST and Hydraulic Oil Filters...

Page 153: ...t 4 Remove the M8 bolts of the shaft supporter 3 from the ear side and 3 from the plant side 417O892A 1 M8 Bolt 3 EA 417O893A 1 Chain 41 2 Sprocket 12 5 Remove the Sprocket 12 Chain 41 and Spacer Tube...

Page 154: ...d 7 Put the assembly down on a flat and stable surface Loose the hex nuts 8 After replacing the cutter blades install the blades by reversing the previous steps The direc tions of the blades and their...

Page 155: ...MAINTENANCE 8 57 8 1 The space between blades should be 848 850 mm 2 Pay close attention not to be in reverse direction of the cutter blades CAUTION 417O896A DSC62 8 indd 57 2012 04 17 5 36 52...

Page 156: ...781 5256 1 57781 5247 1 C7340 52481 Cutting shaft Shaft handle 1 Shaft handle spacer 1 Anti roll drum Support washer 3 Cutter blade 170 Pipe 58 9 Support washer 2 Anti roll wheel 2 Spring washer 20 He...

Page 157: ...tool between the 16 and 38 gears will damage the shaft supporter CAUTION 1 Never touch the reaping blade unit 2 To attach or detach the unit wear protective gloves At least two persons should work tog...

Page 158: ...adjust the gap Assembling the Reaping Blade Unit 1 Make the blade faced upward and insert the blade unit to the right holding pin then to the middle and left pins Move the blade unit to the right 2 A...

Page 159: ...sons should work together to attach or detach the unit so that each person can hold one end of the blade unit SAFETY RULES The straw cutting blade can be detached from the threshing rotor frame Changi...

Page 160: ...ent and put down prop 2 Hold grain sieve and push or pull to direction A or B 3 Hold the reinforcement to take out the grain sieve from direc tion C Threshing screen dis mantling method 417O902A 1 Gra...

Page 161: ...allel to the horizon tal direction of the combine 3 After installing the auger unit turn the auger once to check its free rotation 417O8A7A 1 1st auger shaft 2 End of 1st Discharging Auger Blade 3 Fla...

Page 162: ...MEMO MEMO DSC62 8 indd 64 2012 04 17 5 36 57...

Page 163: ...LONG TERM STORAGE 9 2 9 LONG TERM STORAGE 9 DSC62 9 indd 1 2012 04 16 6 27 10...

Page 164: ...any part or cover when it peels off 7 Drain coolant or add the mixture of anti freezer and water into the radiator in the winter to prevent coolant from freezing 8 Before shutting off the engine enga...

Page 165: ...ART 10 5 The feeding conveyor fails to convey crops or crops are unevenly conveyed 10 6 length of straws cut by the straw cutter bar becomes long 10 6 Reaping swaths do not look good 10 7 Unthreshed e...

Page 166: ...hreshing clutch lever The hopper is full Hopper grain sacks Discharge grains into sacks Change the sacks No 1 lamp is flickering No 1 auger is clogged No 1 auger Remove grains and straw debris in the...

Page 167: ...straw discharge lamp is flickering Stop reaping and check the alertlamps Disengage the reaping and threshing clutch levers Blocked threshing cylinder Reference Troubleshooting 1 Switch off the engine...

Page 168: ...to touch the roots Checking point Cutter blades Conveying part Reaping drive belt Reaping clutch lever Divider Working speed Bulldozing crops without reaping Immediate actions Stop reaping and disenga...

Page 169: ...om start ing Recharge the battery If it is blew out replace it with a spare fuse spare fuses are in the fuse box Be sure to check the permitted ampere of the fuse Checking point Fuel gauge Fuel filter...

Page 170: ...he reap ing clutch lever Stop the engine Cause The chain or conveyor belt is loose The feeding depth control is not proper Crop are unevenly elevated by the elevator unit At a low speed crops are unev...

Page 171: ...do not look good Immediate actions Stop reaping and disengage the reap ing clutch lever Stop the engine Reference Troubleshooting Adjust the position of the ear to be located at the FEEDING DEPTH IND...

Page 172: ...aping and remove straws clogged in the con veying unit Cause The engine speed is too low The straw debris treatment lever is open too much Ineffective separation of grains The sieve case support contr...

Page 173: ...f control arm Tachometer The blower adjustment lever The chaff control arm The sieve case support The blower duct Tachometer The straw debris treat ment lever The blower adjustment lever The chaff con...

Page 174: ...MEMO MEMO DSC62 10 indd 10 2012 04 16 6 26 10...

Page 175: ...Accessories 11 2 List of consumables 11 3 11 Accessories list of consumables 11 DSC62 11 indd 1 2012 04 16 5 16 27...

Page 176: ...Wrench with filtering core 1 11 15241 8661 1 Wrench with filtering core 1 12 C7860 64121 GRAIN SACKS 20 13 T2560 41151 Key for domestic use 2 14 C7370 85141 Harvester cover hopper model 1 15 E6201 32...

Page 177: ...1 5 C7810 46711 HST Engine oil filter 1 DSC62 033 1 6 T4876 11081 Raising lowering assembly 1 DSC62 045 7 T4682 25732 Fuel filter assembly 1 DSC62 047 8 C7633 71121 V belt GRN LB108 1 B108 DSC62 169 9...

Page 178: ...MEMO MEMO DSC62 11 indd 4 2012 04 16 5 16 28...

Page 179: ...INDEX 12 1 12 INDEX 12 DSC62 12 indd 1 2012 04 16 5 15 55...

Page 180: ...THE VERTICAL AUGER UNIT 8 63 AUTOMATIC ENGINE SHUT OFF 4 15 AUTOMATIC FEEDING DEPTH CONTROL DEVICE 4 19 AUXILIARY SHIFT LEVER 4 8 B BATTERY 8 25 BLOCKED THRESHING CYLINDER 10 3 BULLDOZING CROPS WITHOU...

Page 181: ...THE INSIDE 8 23 CLEAN THE INSIDE OF BELT COVER 5 5 COMBINE HARVESTING 7 6 COMBINE STATUS PANEL 4 4 CONTROLLERS 4 7 CROP CONDITION 7 2 D DAILY CHECK 5 2 DISCHARGING GRAINS 7 19 DRIVER S SEAT 4 14 DRIV...

Page 182: ...9 1 LONG TERM STORAGE 9 2 M MAIN SHIFT LEVER 4 8 MAIN SWITCH 4 3 MAINTENANCE 8 1 MAINTENANCE SCHEDULE TABLE 8 2 N NO 2 THROWER IS CLOGGED 10 8 O OIL AND COOLANT CHANGE SCHEDULE 8 12 OIL IN CHAIN DRIVE...

Page 183: ...TS 8 33 S SAFETY CAUTIONS 1 1 SEPERATION PERFORMANCE IS POOR 10 9 SERVICE ALERT LAMPS 4 5 SERVICE 2 1 SIEVE CASE 8 20 SPECIFICATIONS 3 1 SPECIFICATIONS 3 2 STARTING AND STOPPING THE ENGINE 6 2 STRAW C...

Page 184: ...IPS FOR HARVESTING 7 18 TREATING ADJUSTMENT LEVER 4 13 TROUBLESHOOTING 10 1 TURNING IN A FIELD 7 16 U UNTHRESHED EARS ARE DISCHARGED 10 7 USAGE OF SWITCHES AND INSTRUMENT PANEL 4 2 USAGE OF THE AUTOMA...

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