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ENGLISH

GB

13

1. PARTICULAR WARNINGS

Ensure that the product has not suffered any damage during transport 

or storage. Check that the outer casing is unbroken and in excellent 

conditions.

Always switch off the mains power supply before working on the electri-

cal or mechanical part of the system. Wait for the warning lights on the 

control panel to go out before opening the appliance. The capacitor of 

the direct current intermediate circuit remains charged with dangerously 

high voltage even after the mains power has been turned off. 

Only  firmly  cabled  mains  connections  are  admissible.  The  appliance 

must be earthed (IEC 536 class 1, NEC and other applicable standards).
Mains terminals and motor terminals may still have dangerous voltage 

when the motor is stopped.

If the power cable is damaged, it must be replaced by the technical assis-

tance service or by qualified personnel, so as to avoid any risk.

2. PUMPED LIQUIDS

The machine has been designed and made for pumping water, free from explosive sub-

stances and solid particles or fibres, with a density of 1000 Kg/m³, a kinematic viscosity 

of 1mm²/s and non chemically aggressive liquids. It is possible to use ethylene glycol in a 

percentage of no more than 30%.

3.

ELECTROMAGNETIC COMPATIBILITY 

(EMC)

EVOPLUS circulators respect standard EN 61800-3, in the C2 category, for electromag-

netic compatibility.

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Electromagnetic emissions - Industrial environment (in some cases restrictive

measures may be requested).

-

Conducted emissions - Industrial environment (in some cases restrictive meas-

ures may be requested).

4. MANAGEMENT

4.1  Storage

All the circulators must be stored in a dry covered place, with possibly constant air hu-

midity, free from vibrations and dust. They are supplied in their original pack in which

they must remain until the time of installation. If this is not the case, accurately close the 

suction and delivery mouth.

4.2  Transport

Avoid subjecting the products to needless impacts and collisions. To lift and transport the 

circulator use lifting devices with the aid of the pallet supplied with it (if contemplated).

4.3  Weight

The adhesive plate on the packaging indicates the total weight of the circulator.

5. INSTALLATION

Carefully follow the advice in this chapter to carry out correct electrical, hydraulic and

mechanical installation.

Ensure that the voltage and frequency on the data plate of the EVOPLUS 

circulator are the same as those of the power mains.

5.1  Circular Installation and Maintenance

Always install the EVOPLUS circulator with the motor shaft in a horizon-

tal position.Install the electronic control device in a vertical position (see 

Figure 1)

- T

he circulator may be installed in heating and conditioning systems on either the deliv-

ery pipe or the return pipe; the arrow marked on the pump body indicates the direction 

of flow.

-

Install the circulator as far as possible above the minimum boiler level and as far as

possible from bends, elbows and junction  boxes.

-

To facilitate control and maintenance operations, install an interception valve both on 

the suction pipe and on the delivery pipe.

-

Before installing the circulator, accurately flush the system with only water at 80°C. 

Then drain the system completely to eliminate any harmful substance that may have 

got into circulation.

-

Assemble in such a way as to avoid dripping on the motor and on the electronic control 

device during both installation and maintenance.

-

Avoid mixing additives derived from hydrocarbons and aromatic products with the cir-

culating water. It is recommended that the addition of antifreeze, where necessary,

should not exceed 30%.

-

In the event of heat insulation use the special kit (if provided) and ensure that the con-

densate draining holes in the motor casing are not closed or partly blocked.

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To  guarantee  maximum  efficiency  of  the  system  and  long  life  of  the  circulator  it  is 

recommended to use magnetic sludge-removing filters to separate and collect any im

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purities present in the system (particles of sand, particles of iron and sludge)

Summary of Contents for EVOPLUS B 120/220.32 M

Page 1: ...INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE V3 0...

Page 2: ...40 50 M D 60 240 50 M D 80 240 50 M D 100 280 50 M D 120 280 50 M D 150 280 50 M D 180 280 50 M B 40 340 65 M B 60 340 65 M B 80 340 65 M B 100 340 65 M B 120 340 65 M B 150 340 65 M B 40 340 65 SAN M...

Page 3: ...1A ONLY FOR HEATING Figure 1 Assembly position 1 2 4 3 Torque 19 20 Nm C D Figure 2 Instructions for motor head assembly 3 B 1 2 A Figure 10 Control panel Figure 3 Installation on horizontal pipes...

Page 4: ...B 180 280 50 SAN M 18 0 37 02 D 180 280 50 M 18 0 66 64 B 40 340 65 M B 40 340 65 SAN M 4 0 27 90 D 40 340 65 M 4 0 50 22 B 60 340 65 M B 60 340 65 SAN M 6 0 34 47 D 60 340 65 M 6 0 62 05 B 80 340 65...

Page 5: ...8 EVOPLUS B 80 450 100 M 0 18 EVOPLUS B 100 450 100 M 0 19 EVOPLUS B 120 450 100 M 0 19 EVOPLUS D 120 220 32 M 0 22 EVOPLUS D 40 220 40 M 0 23 EVOPLUS D 60 220 40 M 0 23 EVOPLUS D 80 220 40 M 0 23 EVO...

Page 6: ......

Page 7: ......

Page 8: ...9 Control Panel 18 9 1 Graphic Display 18 9 2 Navigation Buttons 18 9 3 Warning Lights 18 10 Menus 18 11 Factory settings 20 12 TypeS of Alarm 21 13 Error Condition And Reset 21 INDEX OF FIGURES Figu...

Page 9: ...jecting the products to needless impacts and collisions To lift and transport the circulator use lifting devices with the aid of the pallet supplied with it if contemplated 4 3 Weight The adhesive pla...

Page 10: ...it has been correctly assembled the motor assembly rests completely on the pump body Incorrect assembly may damage the impeller causing a typical rubbing noise when the circulator starts The electron...

Page 11: ...e pump in re mote mode 13 IN2 10 Clean contact Economy If is activated from the control panel see par 12 Page 5 0 of the EVO PLUS menu it will be possible to active the set point reduction function in...

Page 12: ...d 5 COM 6 NO The outputs OUT1 and OUT2 are available on the pull out 6 pole terminal board as spec ified in Table 4 which also shows the type of contact NC Normally Closed COM Common NO Normally Open...

Page 13: ...gh temperature and pressure the fluid in the sys tem may also be in the form of steam DANGER OF SCALDING It is dangerous to touch the circulator DANGER OF SCALDING Once all the electrical and hydrauli...

Page 14: ...duction of the circu lator performance is ensured depending on the lowering of the temperature of the circulating liq uid when the demand for heating is lower Plants with constant flow single pipe and...

Page 15: ...h set point set by external signal 0 10V or PWM 6 Constant differential pressure regulation with set point depending on temperature 7 Regulation with constant curve with rotation speed set from the di...

Page 16: ...ial pressure regulation THs 50 C Operating mode auto Set point reduction percentage 50 Type of external analogue signal 0 10V Twin operating mode Alternate every 24h Pump start control EXT from remote...

Page 17: ...the system again If the error persists change the circulator e37 Low mains voltage LP Switch off system power Wait for the warning lights on the control panel to go off then power the system again Ch...

Page 18: ...ystem power Wait for the motor to cool down Power the system again e57 e58 f 100 Hz f 5 kHz Check that the PWM external signal is operating and connected as specified Energy Efficiency Index EEI The b...

Page 19: ...tgroup com Tel 31 416 387280 Fax 31 416 387299 DAB PUMPS B V tHofveld 6 C1 1702 Groot Bijgaarden Belgium info belgium dwtgroup com Tel 32 2 4668353 DAB PUMPS IBERICA S L Calle Verano 18 20 22 28850 To...

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