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Cybex 600T Treadmill Service Manual

Cardiovascular Systems

Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered

trademarks of Cybex International

Inc

Polar is a registered trademark of Polar.

DISCLAIMER:

Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We

reserve the right to revise this document at any time or to make changes to the product described within it without notice or
obligation to notify any person of such revisions or changes.

Cybex International

10 Trotter Drive Medway

MA 02053 • 888-GO-CYBEX • 888-462-9239 • 508-533-4300 • FAX 508-533-5183

www.eCybex.com·techhelp@cybex

ntl.com·[email protected] • SM-15650 • September 2000

Summary of Contents for 600T

Page 1: ...resentations or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obliga...

Page 2: ......

Page 3: ...ANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service provider if you are in doubt as to whether the tread...

Page 4: ...e servicing the treadmill Use a dedicated line when operating the treadmill Connect the treadmill to a properly grounded outlet only Do not operate electrically powered treadmills in damp or wet locat...

Page 5: ...lear of moving parts Set up and operate the treadmill on a solid level surface Do not operate in recessed areas or on piush carpet Provide the following clearances 39 inches 1 m at each side 78 inches...

Page 6: ...and voltage label Your serial number can be found on the rear crossbar under the running deck The voltage of your treadmill can be found on a label near the on off I O switch The power requirements f...

Page 7: ...es NP204AQ Phone 011 44 1633 251222 We declare that to the best of our knowledge that the fitness equipment listed below and manufactured by Cybex International Inc 10 Trotter Drive Medway MA 02053 US...

Page 8: ...Page vi Cybex 600T Treadmill Service Manual...

Page 9: ...4 1 Key Functions 4 2 Error Codes 4 2 Speed Sensor Adjustments 4 3 5 Removal Replacement Running Deck 5 1 Running Belt 5 5 Front Roller 5 5 Drive Belt 5 5 Rear Roller 5 6 Drive Motor 5 7 Motor Brush 5...

Page 10: ......

Page 11: ...maximum user weight 12 Replace any warning label if damaged worn or illegible 13 Report any malfunctions damage or repairs to the facility Table of Contents i Read All Instructions Warnings ii Importa...

Page 12: ...not avoided may result in minor or moderate injury The caution decals used on the GOOT are shown below Page 1 2 DISCONNECT POWER BEFORE SERVICING DEBRANCHEZ VOR CORTE LA L ALIMENTATION SERVICEAR ENER...

Page 13: ...Lower Display Cable 5 24 Display Over1ays 5 25 6 Diagrams Parts Ust 6 1 Exploded VIeW 6 3 600T Schematic 6 4 7 Customer Service Contacting Service 7 1 Serial Number Voltage 7 1 Retum Material Authori...

Page 14: ...Page 2 2 Cybex 600T Treadmill Service Manual...

Page 15: ...unplugged Every Month Vacuum any dust or dirt that might accumulate under or around the 600T Motors are especially susceptible to dust and dirt and restricted airflow can prevent adequate cooling that...

Page 16: ...it will be necessary to adjust the running belt back to the center See Figure 1 Figure 1 CAUTION Be careful not to over tighten the belt Over tightening the belt can create excessive tension on the fr...

Page 17: ...aside See Figure 2 B Grab the side rail and firmly slide it out towards the back of the treadmill Figure 2 Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv About...

Page 18: ...rmation see Running Belt in the Removal and Replacement chapter CAUTION Do not use a running belt made for a different model treadmill The belts are specific for each treadmill and may be torn up or c...

Page 19: ...Instructions Warnings ii Important Safety Instructions iv About This Manual Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Contents 1 Safety W...

Page 20: ...ppear in the speed window Press four times for brush wear mileage up to 100 miles since activated or if it has not been activated BRUSH Displays and cycles through error log up to 32 errors can be sto...

Page 21: ...er Switch 5 17 Power Cord Inlet 5 18 Display Board 5 18 Heart Rate Board 5 20 Lower Display Board 5 21 Polar Board 5 21 Upper Display Cable 5 22 Lower Display Cable 5 24 Display CNertays 5 25 6 Diagra...

Page 22: ...and the flywheel should be between 1 4 5 16 635 795 cm B Tighten the Phillips head screw 4 Attach the motor cover A Place rear of the motor cover in the rear guide holes B Lower the front end of the m...

Page 23: ...l Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Contents 1 Safety Warning DecaJs 1 1 Caution DecaJs 1 2 2 Technical Specifications Specificati...

Page 24: ...the other side rail and set aside 4 Remove the rear roller A Loosen and remove the two rear roller bolts See Figure 3 Loosen each bolt evenly making sure not to loosen either bolt too many turns befo...

Page 25: ...Preventative Marnenance RegLB Mai1tencn e ftdivities 3 1 Running Belt Maintenance 3 3 4 Troubleshooting Test Mode 4 1 LED Functions 4 1 Key Functions 4 2 Error Codes 4 2 Speed Sensor Mjustments 4 3 5...

Page 26: ...from the drive pulley C Lift and slide the roller out of the running belt Figure 6 8 Remove the running deck and running belt A Lift one side of the deck and slide it out of the running belt B Look f...

Page 27: ...nt roller to the front end assembly See Figure 6 C Tighten each of the two bolts evenly Make sure not to tighten one bolt too many turns before moving to the other bolt Table of Contents i Read All In...

Page 28: ...tom However the deck can be rotated 180 degrees The holes used are symmetrical 12 Attach the running deck A Attach the ten bolts eighteen washers and two belt retaining washers which hold the deck to...

Page 29: ...ard shield from the two clips The clips will stay in place B Disconnect the red and black motor leads from the lower control board Table of Contents i Read All Instructions Warnings ii Important Safet...

Page 30: ...he drive belt tensioning roller Set them aside NOTE If you are replacing the motor with a new one follow step 5 If not skip to step 6 5 Disconnect the flywheel and speed sensor A Locate the mounting b...

Page 31: ...ents i Read All Instructions Warnings ii Important Safety Instructions iv About This Manual Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Cont...

Page 32: ...wire on the brush that is toward the motor lead exit See Figure 10 This brush wears 20 faster than the other brush CAUTION The spring will be loose and could fall into the motor or be lost C Press the...

Page 33: ...50 in Ibs Do not overtighten 15 Re tension the drive belt A Place the drive belt onto the drive pulley Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv About Thi...

Page 34: ...mounting bolt while keeping drive belt aligned with the drive pulley and the front roller pulley NOTE The lower control board is labeled tired and black When connecting the drive motor cables make su...

Page 35: ...the elevation swing arm C Remove the lower and upper cotter pins See Figure 12 Support the elevation motor while removing the clevis pins D Lift the elevation motor from the front end assembly Table...

Page 36: ...fore adjusting the tube nut If necessary connect the elevation motor bring the elevation up to 1 incline and then back down to 0 Adjust the tube nut to 11 7 8 11 15 16 30 16 30 32 cm from center to ce...

Page 37: ...to the base Remove the entire bracket with its lower board 4 Replace the lower control board bracket A Position the lower control board bracket in place on the base B Using a Phillips head screwdriver...

Page 38: ...uide holes B Lower the front end of the motor cover and install the two Phillips head screws that hold it in place Power Cables Tools Required Phillips head screwdriver NOTE This procedure will cover...

Page 39: ...6 5 Replace the line filter A Remove the two Phillips head screws which hold the line filter in place B Put the new line filter in position and attach the two Phillips head screws then return to step...

Page 40: ...eplace the lower control board shield A Check to see that all of the cables are connected firmly in their proper place Be sure to route the wires through the retaining clips as shown in Figure 11 B At...

Page 41: ...ble See Figure 16 7 Attach the console back A Attach the console back and accessory holder with the eleven screws Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv...

Page 42: ...t rate board and handset board 1 Turn the power off A Turn the main power switch in the front panel to the off 0 position B Unplug the treadmill from the power outlet 2 Remove the console back A Remov...

Page 43: ...Required Phillips head screwdriver 1 Turn the power off A Turn the main power switch in the front panel to the off 0 position Table of Contents i Read All Instructions Warnings ii Important Safety Ins...

Page 44: ...h its foil foam and cable There is no hardware holding the board in place 4 Attach the Polar board A Connect the Polar cable into its port on the upper display board Arrange the cable as shown in the...

Page 45: ...V Declaration of Conformity vii Table of Contents 1 Safety Warning Decals 1 1 Caution Decals 1 2 2 Technical Specifications Specifications 2 1 3 Preventative Maintenance Regular Maintenance Activitie...

Page 46: ...of the exit hole E Plug the connector into the display board Lower Display Cable NOTE Before removing the lower display cable begin with the Upper Display Cable procedure above 6 Remove the motor cove...

Page 47: ...B Unplug the treadmill from the power outlet 2 Remove the console back A Remove the eleven Phillips head screws on the console back Leave the top crew which holds the accessory holder in place The to...

Page 48: ...play overlay in position within the indentation on the console front C Firmly rub the display overlay so that it adheres to the console 5 Attach the console back A Attach the console cover with the el...

Page 49: ...l4Ilt 6Q011readml service anual 1 i rp 8 9 i 3 I u_ _ cc J3 page 6 3...

Page 50: ...3 5 7 I 5V I oE ANOOEORAHGE m fWlLL f9 DIAGNOSTIC LEOS J3 RPM SIGNAl I i j 4 COUfCTOfl WI T E r 1 50 sa 250V GROUND I CATHOOl GAE J Of TO 1 DI IOY 014 5 ELEVOOWN AO 1YOOlOWEA CONTROU EA IHiV GROUND I...

Page 51: ...X 14416 Clip Wire Retaining 38 1 PL 15565 Motor Cover 39 2 HS 15773 Screw 1 4 20 x 50 RNHD PHIL BLK 40 1 AF 15462 1 Weldment Left Upright 41 1 AF 15462 2 Weldment Right Upright 42 16 HS 15717 Screw 5...

Page 52: ...977 Screw 8 32 UNC x 38 sems ext NS 1 AW 15625 Cable Ribbon 20 Cond x 46 66 1 AF 15793 Bracket Speed Sensor Mount NS 1 AW 15626 Cable White 1 Cond x 26 67 1 AW 14972 Cable Speed Sensor NS 1 AW 15627 C...

Page 53: ...7 Customer Service 2 Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return Contact your authorized Cybex dealer on all warranty...

Page 54: ...eturned for credit Shipping damages are the responsibility of the carrier UPS Federal Express trucking companies etc Apparent Damage Upon receipt of your shipment check all boxes carefully Any damage...

Page 55: ...15 Lower Display Board 5 21 Lower Display Cable 5 24 M Maintenance 3 1 Maximum User Weight 2 1 Motor Drive 5 7 Motor Elevation 5 13 Motor Brush 5 10 mph 2 1 N NEMA i o Optional Heart Rate Systems 2 1...

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