background image

AW-19117

CABLE,

A-V I-O

AW-20111 CABLE,

5E BONDED-PAIR

PEM

ANALOG PEM:

CP-20126 NTSC/PAL
CP-20665 PAL/SECAM

DIGITAL PEM:

CP-20794 ATSC/NTSC

2nd GEN DIGITAL PEM:

CP-21073 PAL/DVB/SECAM
CP-21072 ATSC/NTSC

ZERO
SWITCH

INTERNAL

ORANGE

ELEV

. DOWN

E-STOP

E-STOP KEY

PCA, 550T HANDSET DISPLAY

BLACK

YELLOW

FERRITE EC-15004
(INTERNATIONAL ONLY)

EC-17763

AW-17706

CABLE,CHR GRIP

SHIELD

PCA, SALUTRON SERIAL OUTPUT

1

BLACK

RED

23

R

1

REF.

23

RED

BLACK

5

46

REF.

1

L

3

2

AX-19636 3.0Hp 110V VDC

AX-19637 3.0Hp 220V VDC

HA-20175
HEADPHONES

RIGHT

LEFT FRONT SIGNAL

LEFT REAR SIGNAL

LEFT

BLACK

BLACK

RED

RED

CN-17687
ADAPTER, 1/4"-1/8"

RIGHT FRONT SIGNAL

RIGHT REAR SIGNAL

AW-17694
CABLE, AUDIO 1/4"

11

33

22

11

33

22

( + )

RED

( - )

AUDIO/FLASH

PCA, CSAFE ADAPTER

+5V (RED)

SIG (GREEN)

GND (BLACK)

2

+5V

SIG

1

GND

3

AW-17707
CABLE, CHR TO DISPLAY

1

2

3

AD-21226 / -Q

CABLE, POWER CORD, 230V, 10A

WR-14012 (Ger. Sp. Swe.)

CSAFE CABLE
AW-17732

CSAFE CABLE
AW-17732

POWER CORD, 250VAC, 3A

PCA, CSAFE AUDIO ADAPTER

CTS

B+

GND

CHASSIS

AUDIO

AUDIO/FLASH

RXD 1

TXD 1

8

8

CHASSIS

AUDIO

1

1

TXD 1

RXD 1

CTS

GND

B+

3

3

2

2

4

4

5

5

7

7

6

6

22

11

33

J4 3.5mm

AUDIO

AD-17690 (OLD)

AD-19366 CSAFE AUDIO

J1 (OUTSIDE)

RJ45

66

55

33

22

114

4

RXD 1

RXD 1

FLASH

FLASH

GND

GND

TXD 1

TXD 1

B+

B+

CTS

CTS

113

3

22

55

446

6

8

8

8

8

1

1

1

1

3

3

5

5

7

7

2

2

4

4

3

3

6

6

5

5

7

7

2

2

4

4

6

6

J2

J2

77

FOR ADAPTER

J3 (INTERNAL)

TXD 2

TXD 2

USE ONLY

RJ45

77

3

1

J6

J6

GND

SIG

+5V

1

3

2

CHR SYSTEM

CTS

CTS

B+

B+

RXD 1

RXD 1

FLASH

FLASH

GND

GND

TXD 1

TXD 1

11

33

22

11

33

22

55

44

66

55

44

66

J2

+12v UNREG

Motor Current

SPEED SIGNAL

Brush W

e

ar

PWM

5

GND REF

.

J8

CONSOLE CABLE

TXD 2 AV

TXD 2 AV

77

77

AW-16561

AW-20193

POWER CORD, JAPAN

AW-20192

5

3

1

2

4

2

4

P8

6

6

BLACK

RED

YELLOW

BROWN

VIOLET

WHT

 / BLK

20A DOMESTIC 115V - EC-19869 (RP220-20-4.7)
20A DOMESTIC 220V - EC-19869 (RP220-20-4.7)

AW-17163 (INTL)

AW-16938 (DOM)

TREADMILL
CHASSIS

15A / 250V / SB (220/240V)

3A

20A / 250V / SB (115V)

A2 (BLK)

A1 (RED)

BW

LINE

GREEN (GREEN / YELLOW)

WHITE (BLUE)

BLACK (BROWN)

ELEV

208 - 240V 50 Hz (AW-19523 POWER CORD) UK

208 - 240V 60 Hz (AW-16639 POWER CORD)

109 - 125V 60 Hz (AW-16640 POWER CORD)

208 - 240V 50 Hz (AW-16638 POWER CORD)

WHT

POWER SWITCH
SW-10523

BLK

AW-16572 (DOM)

AW-17164 (INTL)

INTERNA

TIONAL

 ONL

Y

DOMESTIC ONL

Y

ASSY

(DT1) DOWN

(DT13) UP

(DT5) DC VOLTAGE

-15V BOARD PWR

TR-16814 (x2)

10uF, 370VAC

LINE 2

LINE 1

CURR LIMIT

M.C. SIG

ARM VOLT

(DT9) AC ON

PWM

DIAGNOSTIC LEDS

AC

AC

A

W

-16578 (WHT)

A

W

-16579 (BLK)

(WHT)

A

W

-171

13

(BLK)

A

W

-171

12

CA-16813

CAPACITOR

5mH CHOKE

J3

8

7

5

4

3

2

1

6

AX-16835  CONTROL BOARD ASSEMBLY 115 VAC
AX-16836  CONTROL BOARD ASSEMBLY 230 VAC

AC POWER CONVERTER

P1

P1

1

2

4

3

5

1

2

4

3

5

6

P2

6

P2

DISPLAY CONNECTORS

ELEVATION

4

3

2

1

8

7

5

6

GND REF

ZERO SWITCH

ELEV UP

ELEV NEUTRAL

ELEV DWN

CHASSIS GROUND

POWER FACTOR

15A INTERNATIONAL - EC-18896 (DSC1000-4-10-4.7)

LINE

LINE

NEUT

NEUTRAL

LINE
FILTER

CORRECTION

AX-16812

H

G

SW-21227-X

MEMBRANE, 550T CONSOLE TOP

X

FLEXTAIL 'C'

SIG

WIRELESS

GND

E-STOP MAGNET

N

S

VCC

SHIELD (NOT USED)

ROW 3 SWITCH
COL 1 SWITCH
COL 2 SWITCH

ROW 2 SWITCH

ROW 1 SWITCH

5
6

2

4

3

1

SW-21228-X

MEMBRANE, 550T CONSOLE BTM

SPEED DN

ELEV. DN

STOP

START

SPEED UP

ELEV. UP

MEMBRANE, PRO3 AV KEYPAD

A

B

C

CABLE, AV KEYPAD EXTENSION

PCA, 550T DISPLAY BOARD

AD-21225 / -Q

+9v REG

CIRCUIT

 GND

E-ST

OP

REF

. GND

ELEV

. UP

1

3

5

Zero Switch

+5V

7

J3

5

ROW 1 SWITCH
ROW 3 SWITCH
ROW 5 SWITCH

COL 2 SWITCH
COL 4 SWITCH

1

SHIELD

ROW 1

ROW 3

ROW 2

COL 2

COL 1

4
5
6

2
3

9

6

8

7

COL 1 SWITCH
COL 3 SWITCH

ROW 2 SWITCH
ROW 4 SWITCH

A/V

9

SHIELD

ROW 2 LED

COL 1 LED

ROW 4 LED

2
3
4

1

COL 2 LED

ROW 3 LED
ROW 5 LED

6
7
8

3

5

4

6

6

5

3

1

2

4

2

4

P3

7

8

8

WHT

 / ORG

WHT

 / 

YL

W

BLUE

GREEN

GRA

Y

WHT

 / RED

WHITE

AW-19502

1 2

5 6

3 4

7

SHIELD

ROW 1 LED

2

1

SW-21287-4 (ALL LANGUAGES)

5

4

3

S17

S9

S5

FLEXTAIL 'A'

COL 1 SWITCH

8

COL 3 SWITCH

2

1

9

SHIELD

COL 2 LED

ROW 5 LED

ROW 3 LED

ROW 1 LED

ROW 2 SWITCH
ROW 4 SWITCH

7

6

5

4

3

2

1

X

S1

S13

1

2

SHIELD

COL 1 LED

ROW 2 LED
ROW 4 LED

ROW 3 SWITCH

ROW 1 SWITCH

ROW 5 SWITCH

COL 4 SWITCH

COL 2 SWITCH

FLEXTAIL 'B'

S18

S19

S6

S10

S7

S11

S8

S12

S14

S2

S15

S3

3

I

J

6

S16

S4

4

9

7
8

X

4

3

5

2

1

9 RI  RING DETECT

8 CTS  CLEAR TO SEND

7 RTS  REQUEST TO SEND

6 DSR DATA SET READY

4 DTR  DATA TERMINAL READY

3 TD  TRANSMIT DATA

2 RD  RECEIVE DATA

1 CD  CARRIER DETECT

OPTICAL SPEED SENSOR CABLE

AW-19648

BLACK

TACH

6

6

1

2

3

4

5

1

2

3

4

5

7

8

7

8

RPM SIGNAL

GND

GND

3

4

2

2

1

4

3

6

5

7

WHITE

OPEN

P-TACH

2

3

4

5V +

J1

1

RED

1

VOL-  SW3

VOL+  SW4

AUX  SW5

CH-  SW2

CH+  SW1

RED

BLACK

WHITE

3

12

1

3

2

MR-16541 ELEV. MOTOR 220V

MR-16412 ELEV. MOTOR 115V

5 GND

1

7

6

3

2

9

8

5

4

ELV-MOTOR

N/C < 0%

GND

COM

THERMAL

DWN

UP

N/C < 16%

INTERNAL
MAX ELEV.
SWITCH

ADAPTER, SERVICE PROGRAMMING

E

C

F

EC-19647

SPEED SENSOR

A

OPTO

B

CN-16924

ORANGE

CSAFE CONNECT

OR

BLUE

1

2

YELLOW

GREEN

BROWN

RED

BLACK

GRAY

3

4

5

6

7

8

J102

N/C

N/C

TXD

RXD

N/C

B+

CHASSIS

GND

Page 6-8 

Cybex Pro3 Treadmill Owner’s Manual

Cybex Pro3 Schematic

Summary of Contents for 530T

Page 1: ...Cybex Pro3 Treadmill Owner s Manual Cardiovascular Systems Part Number LT 21311 4 C www cybexinternational com...

Page 2: ......

Page 3: ...ight to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes 2008 Cybex International I...

Page 4: ......

Page 5: ...hese limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not ins...

Page 6: ...Cybex Pro3 Treadmill Owner s Manual Page ii This page intentionally left blank...

Page 7: ...Heart Rate 3 7 Heart Rate LED 3 8 Use of Programs 3 9 Manual Mode 3 9 The Workout Profile 3 10 METs 3 10 Table of Contents Meaning of Grade 3 10 5K Run 3 10 9 Holes 3 12 Heart Rate 3 14 Cardio 3 16 W...

Page 8: ...Cybex Pro3 Treadmill Owner s Manual Page iv This page intentionally left blank...

Page 9: ...electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate out...

Page 10: ...feet on the two top steps when starting or stopping the treadmill Stop and place the treadmill at 0 degrees incline level after each use Keep children away from the treadmill Teenagers and disabled p...

Page 11: ...surfaces or sharp edges DO NOT use the treadmill outdoors DO NOT operate the treadmill around or where aerosol spray or where oxygen products are being used Read and understand the Owner s Manual com...

Page 12: ...or damaged decals do one of the following Fax orders to 508 533 5183 or contact Cybex Customer Service at 888 462 9239 If you live outside of the USA call 508 533 4300 For location or part number of...

Page 13: ...serious injury dist Date Mileage Service Initials DE 16609 4 Enter Test Mode by holding down any key while turning the treadmill to the on I position Press except on all Cybex Sport models DIST appea...

Page 14: ...Cybex Pro3 Treadmill Owner s Manual Safety Page 1 6...

Page 15: ...n decals indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury There are no caution decals used on the Cybex Pro3 treadmill However there is a caution...

Page 16: ...top key in place 2 Without falling off the treadmill carefully step backward until the e stop falls off the treadmill NOTE If the e stop clip falls off your clothing then the test has failed Reclip th...

Page 17: ...o 9 Holes 5K Run Heart Rate and Weight Loss Standard Features Safety Sentry Contact Heart Rate Polar and CSAFE frame color choices include white texture black texture silver vein black chrome and plat...

Page 18: ...Cybex Pro3 Treadmill Owner s Manual Technical Specifications Page 2 2 This page intentionally left blank...

Page 19: ...the Quick Start key Quick Start skips the Program Setup Mode and begins immediately in Manual Mode Manual Mode This begins immediately after pressing the Quick Start key In Manual Mode you can custom...

Page 20: ...ng and test it as described under Emergency Stop in the Safety chapter 3 Press any program key or press Quick Start to skip the settings and begin Manual Mode immediately 4 If you pressed a program ke...

Page 21: ...as Program Setup Mode If the Quick Start key is pressed now all defaults for that program will be accepted After 10 seconds if no key has been pressed the first default will be accepted After another...

Page 22: ...ss the Incline V keys to change the incline at any time The left display will show the current incline only while it is adjusting then revert to time 11 Press the Stop key at any time to stop your wor...

Page 23: ...ount Follow the steps listed below if you experience pain feel faint or need to stop your treadmill in an emergency situation 1 Grip handrails for support 2 Step onto the top steps 3 Pull the e stop k...

Page 24: ...ys to change the level The level will change immediately and will continue to accumulate performance data without interruption Changing Programs When changing programs your data will transfer from one...

Page 25: ...n a signal is introduced Use either the handgrips for Contact Heart Rate or a Polar compatible heart rate transmitter See Heart Rate LED for a description of colors To review accumulated data after a...

Page 26: ...y press the Scan key when the Heart LED is lit or press the Heart key Heart Rate LED When the handgrips are held the center display switches to show the heart rate in beats per minute BPM if you are n...

Page 27: ...Time varies according to speed HR Control Level is your Minutes vary according to time selected Target Heart Rate Cardio 10 Levels Minutes vary according to time selected Weight Loss 10 Levels Minutes...

Page 28: ...de is not the same as a 1 degree incline The grade is the relationship of the measurement of rise over the measurement of run also called slope For example a 1 foot meter rise in height over a length...

Page 29: ...Up in Minutes Program Segments in 400 Meters 0 248 Miles Profiles Show Level 10 5K Run Cool Down in Minutes 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0...

Page 30: ...5 100 100 100 100 50 Level Incline 2 4 6 4 2 0 2 2 4 6 4 2 2 0 6 4 6 3 Meters 150 50 50 50 50 200 100 100 100 50 100 100 200 100 50 100 50 Level Incline 2 0 2 2 6 8 6 4 8 4 2 0 2 6 4 6 4 4 Meters 100...

Page 31: ...Speed Elevation Program Segments in Yards 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8...

Page 32: ...is exceptionally useful for those individuals just starting out as well as the athlete By maintaining the predetermined heart rate the user is less likely to over or under exert themselves thereby en...

Page 33: ...tes Speed Elevation Cool Down Warm Up Cool Down Based on Age Selective HR and Response to Exercise Heart Rate 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13...

Page 34: ...rogram includes walking speeds at the lower levels up through a moderate jog in the higher levels Elevation is used to emphasize the high intensity portion of this program while decreased elevation an...

Page 35: ...s in Minutes Speed Elevation Cool Down Warm Up Cool Down Profiles Show Level 10 at 20 Minutes Cardio 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 1...

Page 36: ...the first segment baseline or rest level In the fifth minute the speed will increase The total number of segments used is dictated by the time selected by the user Higher levels of the Weight Loss pro...

Page 37: ...Weight Loss 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 11 0 12 0 7 0 12 4...

Page 38: ...Cybex Pro3 Treadmill Owner s Manual Operation Page 3 20 This page intentionally left blank...

Page 39: ...belt Over tightening the belt can cause the belt to stretch and require replacement Regular Maintenance Activities WARNING All maintenance activities shall be performed by qualified personnel Failure...

Page 40: ...parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off t...

Page 41: ...lt is slipping under each step perform this procedure Tools Required 3 4 Socket wrench 1 Tension the belt Use a 3 4 socket wrench to turn each bolt 1 2 turn clockwise See Figure 1 NOTE Be sure to adju...

Page 42: ...Make sure the running belt tension is tight enough so that the belt does not slip or hesitate when stepped on Refer to step 1E Checking the Belt and Deck Surfaces The running belt and deck should be c...

Page 43: ...ridges or cracks or if the deck feels grooved yet highly polished the deck should be flipped to an unused surface or replaced In time a worn belt and deck can cause high current draw and ultimately m...

Page 44: ...xt page These activities include Measure the motor brushes and replace worn motor brushes Rotate and replace the running deck Replace the running belt Check the current draw Measure motor voltage at m...

Page 45: ...eters will be displayed Record Mileage NOTE To exit Test Mode press the Stop key First 500 miles 800 km Check running belt tension and tracking Every 5 000 miles 8 000 km Check running belt tension an...

Page 46: ...Cybex Pro3 Treadmill Owner s Manual Preventive Maintenance Page 4 8 This page intentionally left blank...

Page 47: ...treadmill s voltage requirements The area you select for the treadmill should be well lit and well ventilated Locate the treadmill on a structurally sound and level surface do not place in recessed ar...

Page 48: ...river Allen wrench 3 16 supplied NOTE The words left and right denote the treadmill user s orientation 1 Read and understand all instructions thoroughly before assembling the treadmill NOTE Each step...

Page 49: ...ase with uprights and console attached 5 1 AX 16724 Motor cover center with decals 6 1 PL 16465 Motor cover right in box 7 1 PL 16464 Motor cover left in box NA 1 AX 16956 Hardware pack in box NA 1 LT...

Page 50: ...d it See Figure 2 C 4 3 2 8x 1x 2x 8x 5 4 2 6 2 3 7 1 2 4 2 Figure 2 4 3 2 8x 1x 2x 8x Hardware Actual Size Item Qty Part Number Description 2 8 HS 16929 Screw hex head whiz lock 3 8 16 x 5 8 3 2 HS 1...

Page 51: ...ting methods CAUTION Do not pinch your hands or other body parts while pivoting the treadmill See Figure 3 5 Pivot the console and uprights into position Remove all plastic wrapping except the white w...

Page 52: ...NOTE Do not securely tighten the screws until step 7C See Figure 4 Using a 9 16 socket wrench with a 4 extension attach the uprights with six of the 3 8 16 x 5 8 hex head whiz lock screws NOTE Do not...

Page 53: ...side panel Pull the left side panel away from the base See Figure 9 10 Arrange power cord Decide whether you will plug the power cord into an outlet near the front of the treadmill or the back of the...

Page 54: ...et from the back exit hole and slide it into the front exit hole c Slide the grommet on the power cord into the back exit hole with the curved end first d Using a Phillips head screwdriver secure the...

Page 55: ...crews Be sure the screws are catching the motor cover s holes 12 Level your treadmill Confirm that your treadmill is on a level surface 13 Attach emergency stop key Confirm that the emergency stop key...

Page 56: ...Cybex Pro3 Treadmill Owner s Manual Setup and Assembly Page 5 10 Figure 13 Emergency Stop Button Emergency Stop Key...

Page 57: ...ess the Quick Start key The treadmill begins a countdown 3 2 1 and sounds a tone for each count After it reaches one 1 the treadmill gives a longer tone and then begins accelerating the belt to reach...

Page 58: ...d during a workout Default is on Def This is the default time for time based programs if a user doesn t re set Time For example if you press Time you can decrease or increase the set workout time up t...

Page 59: ...ex customers living outside the USA contact Cybex Customer Service at 508 533 4300 or fax 508 533 5183 Find information on the web at www cybexinternational com or by e mail at techhelp cybexintl com...

Page 60: ...or the defect in the item you wish to return 3 Provide the model and serial number of your treadmill The serial number is located on the front panel of your treadmill The serial number begins with a l...

Page 61: ...mage claim The carrier will provide you with the required forms for filing such claims Concealed Damage Damage not seen with a visual check upon receipt of a shipment but noticed later must be reporte...

Page 62: ...k with a customer service representative call 888 462 9239 for customers living within the USA or 508 533 4300 for customers outside the USA Use only Cybex replacement parts when servicing Failure to...

Page 63: ...X 2 0 HXHD CAP G8 YEL ZN 47 1 HS 17937 Bolt 3 8 24 X 2 75 HXHD CAP G8 YEL ZN ITEM QTY PART NO DESCRIPTION 48 1 MR 16412 Motor Elevation 115 VAC 48 1 MR 16541 Motor Elevation 230 VAC 49 1 SK 17079 Tube...

Page 64: ...5 16 18 x 1 50 Bh SS Bl 207 2 HX 20782 Bushing T Type Rubber Ring Mount Vibration Isolator 208 8 HW 20779 Washer Flat 1 44 x 325 SS 209 6 HX 20778 Bushing Rubber Ring Mount Vibration Isolator 210 1 H...

Page 65: ...5 32 27 137 31 67 139 140 141 12 137 34 33 34 35 144 145 143 53 14 138 142 136 135 13 32 6 36 38 37 39 29 17 17 116 116 201 200 202 207 208 207 204 208 213 212 211 209 203 206 209 210 205 208 204 AV O...

Page 66: ...LIMIT M C SIG ARM VOLT DT9 AC ON PWM DIAGNOSTIC LEDS AC AC AW 16578 WHT AW 16579 BLK WHT AW 17113 BLK AW 17112 CA 16813 CAPACITOR 5mH CHOKE J3 8 7 5 4 3 2 1 6 AX 16835 CONTROL BOARD ASSEMBLY 115 VAC...

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