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27 

 
Servicing Continued 

 
Cleaning the burner workings

 

 

To clean the burner workings from debris the fascia is to be removed - shown in 
fitting instructions. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Clean the air inlets, removing all lint in the area of the injector and ensuring that 
the pilot light aeration hole and flame head are clean.  Should the pilot assembly 
(P4-27) or injectors (0.40mm) need to be replaced; the original manufacturers 
parts must be used only. 
 
Important: The pilot and flame sensing device fitted to this fire is also an 
atmosphere sensing device. If for any reason any part of the pilot assembly is to 
be replaced, the entire assembly including the pilot burner, thermocouple 
electrode and injector must also be exchanged. The atmosphere sensing device is 
not adjustable and must not be disabled. 
 
When changing the pilot the burner unit must be removed from the structure and 
the burner shell back half is to be removed. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Flueless Fire Pod

Page 1: ...ructions and follow them step by step Important Serial Number Please quote this serial number when making a claim Note Your Warranty is valid for 1 Year from date of delivery The Warranty card supplie...

Page 2: ...llowing countries GB IE ALL C V O GAS APPLIANCES ARE BENCH RUN AND THOROUGHLY TESTED C V O IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER IT IS R...

Page 3: ...ce Data 4 5 Power Supply 4 6 Installation Manuals 4 7 Wiring Diagram 4 8 Troubleshooting 4 9 Commissioning 4 10 Servicing Instructions 4 11 Replacement parts 4 12 User Instructions Lighting the Fire 4...

Page 4: ...he supplier over whether to proceed Make sure the carton is stood upright and open the top Remove the fire and examine its general condition Check the unit to ensure that the gas type is as specified...

Page 5: ...5 4 2 Parts List...

Page 6: ...6 4 3 Overall Dimensions Dimensions of Fire Unit with Metal Fascia...

Page 7: ...7 Dimensions of Fire Unit with Stone Fascia...

Page 8: ...ntries of Destination AT CH CZ DK ES FI GB GR IE IT PT SE Heat Input Gross kW High 2 4 Low 1 4 Inlet Connection 8mm Compression Injector Elbow 0 4mm multiholed Stereomatic Pilot P4 27 The inlet pressu...

Page 9: ...on Frequency 1Hz Spark gap Max 6mm Ignition Cable length 500mm The black cable is the electrical feed to the burner a 3 amp fused spur located wherever convenient is to be connected between the power...

Page 10: ...above the other must be installed in the room When providing ventilation openings consideration must be given to the avoidance of locations where discomfort from draughts may cause the user to block...

Page 11: ...f the appliance and its outlets Flueless Pod Wall clearances NOTE A minimum clearance of 50mm must be maintained at all time from the underside of the surround to the floor surface Hearth On no accoun...

Page 12: ...phere is likely to contain water of chemical vapours that may adversely affect the appliance or its finish Do not use while painting or decorating or in newly decorated rooms as the residue can lead t...

Page 13: ...under the burner shell this is fastened in place with small counter sunk screws Once this panel has been removed you will have access to the junction at the end of the hardwired cable this is insulate...

Page 14: ...ch and infrared system as standard Both options can be used as tandem alternatively the remote control can be used without the wall mounted switch and vice versa It is very important when removing an...

Page 15: ...15 The Remote Controls Black Box left Controls Valve Right...

Page 16: ...he room then the opening must be sealed up The Flueless Fire Pod is designed to fit into a recessed opening this can be constructed by brick stone or timber frame to Local and National Regulations The...

Page 17: ...ation valve on the fire Leak test the supply using an approved method After the gas and electrics have been positioned the recessed plate is to be fixed in place via the holes provided at each end of...

Page 18: ...18 Pod Gas Inlet electric supply and hardwire switch cable areas...

Page 19: ...check all wiring and gas work is safe before switching the appliance on The unit can be tested for soundness and electrical workings without the fascia but the fascia must be fitted when testing the f...

Page 20: ...t be sealed off A hearth will be required in accordance with both CORGI and Local regulations on a non combustible surface Clearances to Combustible Materials and Shelves A non combustible shelf may b...

Page 21: ...has been tested any other type could affect combustion or overheat the gas controls When fitting the fascia the sensor attached to the fascia badge is to be clipped into the Circuit Board see wiring...

Page 22: ...22 4 7 Remote Wiring Diagram...

Page 23: ...be 3 5 4 5mm and normally adjustment is not necessary the electrode is very brittle The spark should jump across the gap between the electrode and the gas outlet on the pilot head If the ignitor fail...

Page 24: ...light pilot Check if there is gas running through Check isolation tap shut off valves are free from grease Check isolation tap shut off valve are on If there is no gas Check for blockages Check press...

Page 25: ...nder normal conditions after 30 minutes of operation the levels of CO CO2 at high rate should be 5ppm CO and 0 43 CO2 and the low rate should be 3ppm CO and 0 29 CO2 depending on the accuracy of the a...

Page 26: ...ff the fire and allow it to cool Step 2 Remove the Fascia Step 3 Turn off the electric supply Step 4 Turn off the gas supply at the isolation tap Step 5 Disconnect the gas pipe from the valve Lift the...

Page 27: ...need to be replaced the original manufacturers parts must be used only Important The pilot and flame sensing device fitted to this fire is also an atmosphere sensing device If for any reason any part...

Page 28: ...k the tightness of the thermocouple connection into the valve Important Test all joints for leaks if the burner has been dismantled Controls THE GAS CONTROL IS FACTORY SET AND MUST NOT BE ADJUSTED Che...

Page 29: ...rtain parts shown below may need to be replaced at the CVO factory as the unit will need to be re tested setting the valve flow rate etc CVO offers a reconditioning service on the burner unit Call the...

Page 30: ...andset and the sensor at the appliance it is a standard safety feature to ensure that the appliance cannot be remotely lit from another room Also a safety feature is lighting the fire both buttons hav...

Page 31: ...gnition sequence will continue for a further 10 15 seconds before the burner is ignited to the High position To switch off press the ON OFF button for 2 3 seconds Press the HIGH LOW button right side...

Page 32: ...e This is a standard feature to ensure the appliance cannot be lit from another room Also a safety feature is that to light the unit both buttons must be pressed and held until the pilot clicks before...

Page 33: ...onds before it turns onto the main burner After the burner has ignited it can then be switched to high or low using the button on the right side of the handset Wall Mounted Remote Switch Unlike the ha...

Page 34: ...important that no polish should be used on the surface of the burner black matting No residue of polish should be left as this may cause unpleasant odours and could lead to staining within the burner...

Page 35: ...e fitted if the fire is used in the presence of young children the elderly or the infirm The installer is to advise the user not to stand too close to the appliance for prolonged periods of time and w...

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