Custom Equipment HY-BRID LIFTS HB-P3.6 Maintenance & Troubleshooting Manual Download Page 6

BY  CUSTOM  EQUIPMENT  LLC

BY  CUSTOM  EQUIPMENT  LLC

10

11

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

How to read the battery displays

This display indicates that the power is on but there is no connection to a 
battery.  The charger must see approximately five (5) volts on a battery to 
deliver D/C current.

This display indicates that power is on and that both outputs are delivering 
D/C current to the batteries.

This display indicates that power is on and that both outputs are finished 
charging and are in a float maintenance mode.

2.3 | LUBRICATION

Item

Specification

Frequency of Lubrication

Wheels

Teflon Spray

Quarterly

2.4 | COMPONENTS REQUIRING ADJUSTMENT 

Under normal use, no components should require adjustment.  Contact the manufacturer if adjustments are 
required.

2.5 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS 

With proper use, regular battery charging, and regular inspection, there are no limited life components that require 
routine replacement.

2.6 | SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS 

Check safety functions as part of daily inspection.  Check that the brakes are holding.

2.7 | STORAGE 

After periods of storage, exposure to extremes of ambient conditions-heat, cold, moisture, dust etc. inspect 
the machine.  Batteries will need to be charged.  Refer to the Pre-Delivery/ Frequent Inspection Checklist in the 
Maintenance Manual.

2.8 | MAJOR ALTERATIONS OR REPAIRS 

Any alterations must be approved by the manufacturer.  Major repairs, which affect the stability, strength, or 
performance of the machine must also be approved by the manufacturer, recorded, and include machine 
inspection and testing.  Never attach pipe racks, material lifting devices, or make any other alteration that is not part 
of the intended design of the machine.

SECTION 2 | MAINTENANCE

SECTION 2 | MAINTENANCE

FIGURE 4: Battery Charger LED Display

POWER

BATTERY 1 STATUS

CHARGING       READY

Green LED

(ON)

Red LED

(OFF)

Green LED

(ON)

Green LED

(ON)

Red LED

(ON)

Green LED

(OFF)

Green LED

(ON)

Red LED

(OFF)

Green LED

(ON)

POWER

BATTERY 1 STATUS

CHARGING       READY

POWER

BATTERY 1 STATUS

CHARGING       READY

Summary of Contents for HY-BRID LIFTS HB-P3.6

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 726 REV A HB P3 6 SERIES I...

Page 2: ...ty manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and un...

Page 3: ...NANCE 9 2 2 CHARGING THE BATTERY 9 2 3 LUBRICATION 11 2 4 COMPONENTS REQUIRING ADJUSTMENT 11 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS 11 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING C...

Page 4: ...ponsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety boards in your area as well as additional requirements set f...

Page 5: ...with application usage temperature and depth of discharge AGM batteries tend to deliver higher than their rated capacity up to 10 15 higher for 30 cycles until they are broken in and settle at their...

Page 6: ...ere are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that the brakes are holding...

Page 7: ...F EACH SHIFT OR AFTER EVER SIX TO EIGHT HOURS OF USE FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR Visual Inspections There are no loose or missing parts Check that warning and instructiona...

Page 8: ...rails in place secure All frame bolts tight No bent rails Pump Secure No broken welds DC motor secure Platform power outlet safe working if installed Battery Hold Downs Secure Entrance gate closes fre...

Page 9: ...LC BY CUSTOM EQUIPMENT LLC 16 17 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A 4 1 HYDRAULIC SCHEMATIC SECTION 4 TECHNICAL REFERENCES SECTION 4...

Page 10: ...CTIONS TO TIME DELAY RELAY ADDED BEACON MOTION ALARM OPT 5 27 2014 GH C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 3 28 2013 PAR...

Page 11: ...Y DRAWN BY DJS Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 06 22 2017 WD HB P3 6 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND...

Page 12: ...1 C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD HB P3 6 UPR CTL SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWI...

Page 13: ...n master power switch on No No Replace with 20 Amp AGC Fuse Yes Repair or Replace identified problem No Is machine in the elevated or lowered position Yes Machine is Down Machine is Up WARNING Any mod...

Page 14: ...iable WARNING Any modification on this machine without the express consent of the manufacturer is prohibited WARNING Failure to comply with safety precautions may result in damage injury or death Refe...

Page 15: ...Circuit HSP HB P3 6 WARNING Set up for maintenance safety Remove load from platform Check for overhead obstructions Platform movement may occur Never Reach between scissors links or prop up platform u...

Page 16: ...manufacture date specific Contact your dealer for replacement part availability and pricing DESCRIPTION PART NUMBER NOTES BRAKE SPRNG HARD 690 BUBBLE LEVEL HARD 086 BUTTON PUSH GREEN ELEC 602 KIT BUTT...

Page 17: ...Company Buyer shall return the defective Product or parts components or assemblies thereof to the Company F O B Company s designated location All returned Products or parts components or assemblies t...

Page 18: ...BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC 34 35 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A NOTES NOTES...

Page 19: ...7 Custom Equipment LLC 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equip...

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