Custom Equipment HY-BRID LIFTS HB-P3.6 Maintenance & Troubleshooting Manual Download Page 4

BY  CUSTOM  EQUIPMENT  LLC

BY  CUSTOM  EQUIPMENT  LLC

6

7

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

FAILURE TO FOLLOW THIS WARNING WILL CAUSE 

DEATH OR PERSONAL INJURY.

“DANGER” indicates an imminently hazardous situation, 
which, if not avoided, will result in death or serious 
injury.

FAILURE TO FOLLOW THIS WARNING MAY CAUSE 

DEATH OR PERSONAL INJURY.

“WARNING” indicates a potentially hazardous situation, 
which, if not avoided, could result in death or serious 
injury

FAILURE TO FOLLOW THIS WARNING MAY CAUSE 

INJURY OR DAMAGE TO EQUIPMENT.

“CAUTION” indicates a potentially hazardous situation 
which, if not avoided, could result in minor or 
moderate injury or damage to equipment

 

CAUTION

DANGER

WARNING

1.1 | SAFETY SYMBOLS

1.2 | GENERAL RULES AND  PRECAUTIONS

An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical 
means.  It is therefore essential that operators be competent, careful, physically and mentally fit and thoroughly 
trained in safe operation of this machine.

Although Custom Equipment, LLC conforms to specified EN 280 Standards, it is the responsibility of the owner to 
instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety 
boards in your area, as well as additional requirements set forth by EN 280 Standards. If you come across a situation 
that you think might be unsafe, stop the platform and request further information from qualified sources before 
proceeding.

 

MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY

 

NEVER REACH BETWEEN SCISSORS LINKS OR

PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE

1.3 | STABILITY TESTING

The HB-P3.6 has been stability tested to standards EN280 or AS 14180.  The most adverse stability test is the 
stationary, lateral slope configuration for both units.  The overturning moment created by the test loads and forces is 
equivalent to a test on an unloaded machine on a level surface, as shown in the figure below.  For the HB-P3.6, the 
test weight/pull force is 22.8 kg / 50 lb.

1.4 | SAFETY GUIDELINES

Maintenance Lock

The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially 
raised position.  Serious injury and/or death could result if maintenance lock is not used properly.

SECTION 1 | SAFETY

SECTION 1 | SAFETY

FIGURE 1: Equivalent Stability Test

FIGURE 2: Maintenance Pin Lock Use

FIGURE 3: Maintenance Pin Lock Storage

WARNING

WARNING

Summary of Contents for HY-BRID LIFTS HB-P3.6

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 726 REV A HB P3 6 SERIES I...

Page 2: ...ty manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and un...

Page 3: ...NANCE 9 2 2 CHARGING THE BATTERY 9 2 3 LUBRICATION 11 2 4 COMPONENTS REQUIRING ADJUSTMENT 11 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS 11 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING C...

Page 4: ...ponsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety boards in your area as well as additional requirements set f...

Page 5: ...with application usage temperature and depth of discharge AGM batteries tend to deliver higher than their rated capacity up to 10 15 higher for 30 cycles until they are broken in and settle at their...

Page 6: ...ere are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that the brakes are holding...

Page 7: ...F EACH SHIFT OR AFTER EVER SIX TO EIGHT HOURS OF USE FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR Visual Inspections There are no loose or missing parts Check that warning and instructiona...

Page 8: ...rails in place secure All frame bolts tight No bent rails Pump Secure No broken welds DC motor secure Platform power outlet safe working if installed Battery Hold Downs Secure Entrance gate closes fre...

Page 9: ...LC BY CUSTOM EQUIPMENT LLC 16 17 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A 4 1 HYDRAULIC SCHEMATIC SECTION 4 TECHNICAL REFERENCES SECTION 4...

Page 10: ...CTIONS TO TIME DELAY RELAY ADDED BEACON MOTION ALARM OPT 5 27 2014 GH C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 3 28 2013 PAR...

Page 11: ...Y DRAWN BY DJS Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 06 22 2017 WD HB P3 6 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND...

Page 12: ...1 C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD HB P3 6 UPR CTL SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWI...

Page 13: ...n master power switch on No No Replace with 20 Amp AGC Fuse Yes Repair or Replace identified problem No Is machine in the elevated or lowered position Yes Machine is Down Machine is Up WARNING Any mod...

Page 14: ...iable WARNING Any modification on this machine without the express consent of the manufacturer is prohibited WARNING Failure to comply with safety precautions may result in damage injury or death Refe...

Page 15: ...Circuit HSP HB P3 6 WARNING Set up for maintenance safety Remove load from platform Check for overhead obstructions Platform movement may occur Never Reach between scissors links or prop up platform u...

Page 16: ...manufacture date specific Contact your dealer for replacement part availability and pricing DESCRIPTION PART NUMBER NOTES BRAKE SPRNG HARD 690 BUBBLE LEVEL HARD 086 BUTTON PUSH GREEN ELEC 602 KIT BUTT...

Page 17: ...Company Buyer shall return the defective Product or parts components or assemblies thereof to the Company F O B Company s designated location All returned Products or parts components or assemblies t...

Page 18: ...BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC 34 35 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A NOTES NOTES...

Page 19: ...7 Custom Equipment LLC 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equip...

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