Custom Equipment HY-BRID LIFTS HB-P3.6 Maintenance & Troubleshooting Manual Download Page 5

BY  CUSTOM  EQUIPMENT  LLC

BY  CUSTOM  EQUIPMENT  LLC

8

9

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

MAINTENANCE & TROUBLESHOOTING
HB-P3.6

SUPO-726

REV A

Other Guidelines

• 

Never work under an elevated platform until maintenance locks have been engaged.

• 

Remove all rings, watches, and jewelry when performing any maintenance.

• 

Do not wear long hair unrestrained or loose fitting clothing and neckties which may become caught on or 
entangled in equipment.

• 

Observe and obey all warnings and cautions on machine and in manual.

• 

Keep oil, grease, water, etc. wiped from standing surfaces and handholds.

• 

Before making any adjustments, lubricating or performing any other maintenance, shut off all power controls.

• 

Battery should always be disconnected during replacement of electrical components.

• 

Keep all support equipment and attachments stowed in their proper place.

• 

Use only approved nonflammable cleaning solvents.

• 

After maintenance, inspect the machine as described for Pre-delivery. 

FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE 

DAMAGE, PERSONNEL INJURY, OR DEATH.

2.1 | BATTERY MAINTENANCE

Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the 
fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will 
deliver. To optimize the health of your battery, limit discharge to 80%. 

The performance and life of a battery will vary with application, usage, temperature and depth of discharge. AGM 
batteries tend to deliver higher than their rated capacity (up to 10-15% higher) for -30 cycles until they are “broken 
in” and settle at their rated capacity.

Operating batteries above 27°C will yield run times above the rated capacity and operating batteries below 27°C 
will yield run times below the rated capacity. Cold temperatures can significantly reduce battery capacity. Although 
higher temperatures increase the battery capacity they also accelerate corrosion and reduce overall battery life.

2.2 | CHARGING THE BATTERY

This unit is equipped with a deep cycle 12-volt AGM maintenance-free battery

Batteries should be fully charged after each use. Opportunity charging can be done but the batteries should be fully 
charged at least every other day if they are used daily. Charge in a ventilated area as gases may be released through 
the pressure relief valve if the batteries are excessively over-charged.

NOTE: The surrounding temperature greatly affects the power reserve within a battery.

EXAMPLE: A battery that is 100% charged at 27°C drops to 65% at 0°C At -18°C, this battery will drop to 40% 
efficiency.

To Charge:

• 

Park the machine on a level surface.

• 

Plug charger into AC outlet until charged.

• 

For best battery life, leave charger plugged in until machine will be used again. The charger will maintain the 
battery charge 

   

SECTION 1 | SAFETY

SECTION 2 | MAINTENANCE

CAUTION

WARNING

WARNING

WARNING

BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND FLAME 

AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.

 

DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE 

CHARGER INTERLOCK.

NEVER ADD ACID TO BATTERY!

Summary of Contents for HY-BRID LIFTS HB-P3.6

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 726 REV A HB P3 6 SERIES I...

Page 2: ...ty manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and un...

Page 3: ...NANCE 9 2 2 CHARGING THE BATTERY 9 2 3 LUBRICATION 11 2 4 COMPONENTS REQUIRING ADJUSTMENT 11 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS 11 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING C...

Page 4: ...ponsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety boards in your area as well as additional requirements set f...

Page 5: ...with application usage temperature and depth of discharge AGM batteries tend to deliver higher than their rated capacity up to 10 15 higher for 30 cycles until they are broken in and settle at their...

Page 6: ...ere are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that the brakes are holding...

Page 7: ...F EACH SHIFT OR AFTER EVER SIX TO EIGHT HOURS OF USE FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR Visual Inspections There are no loose or missing parts Check that warning and instructiona...

Page 8: ...rails in place secure All frame bolts tight No bent rails Pump Secure No broken welds DC motor secure Platform power outlet safe working if installed Battery Hold Downs Secure Entrance gate closes fre...

Page 9: ...LC BY CUSTOM EQUIPMENT LLC 16 17 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A 4 1 HYDRAULIC SCHEMATIC SECTION 4 TECHNICAL REFERENCES SECTION 4...

Page 10: ...CTIONS TO TIME DELAY RELAY ADDED BEACON MOTION ALARM OPT 5 27 2014 GH C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 3 28 2013 PAR...

Page 11: ...Y DRAWN BY DJS Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 06 22 2017 WD HB P3 6 SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND...

Page 12: ...1 C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 B SIZE ORIGINALLY DRAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD HB P3 6 UPR CTL SCALE 1 1 DO NOT SCALE DRAWING THIS DRAWI...

Page 13: ...n master power switch on No No Replace with 20 Amp AGC Fuse Yes Repair or Replace identified problem No Is machine in the elevated or lowered position Yes Machine is Down Machine is Up WARNING Any mod...

Page 14: ...iable WARNING Any modification on this machine without the express consent of the manufacturer is prohibited WARNING Failure to comply with safety precautions may result in damage injury or death Refe...

Page 15: ...Circuit HSP HB P3 6 WARNING Set up for maintenance safety Remove load from platform Check for overhead obstructions Platform movement may occur Never Reach between scissors links or prop up platform u...

Page 16: ...manufacture date specific Contact your dealer for replacement part availability and pricing DESCRIPTION PART NUMBER NOTES BRAKE SPRNG HARD 690 BUBBLE LEVEL HARD 086 BUTTON PUSH GREEN ELEC 602 KIT BUTT...

Page 17: ...Company Buyer shall return the defective Product or parts components or assemblies thereof to the Company F O B Company s designated location All returned Products or parts components or assemblies t...

Page 18: ...BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC 34 35 MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A MAINTENANCE TROUBLESHOOTING HB P3 6 SUPO 726 REV A NOTES NOTES...

Page 19: ...7 Custom Equipment LLC 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equip...

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