Custom Equipment Hy-Brid HB 1030E Operation, Safety And Maintenance Manual Download Page 4

HB1030E Manual                                            Revision: 7                                    Page 5 of 28 

Only qualified operators may operate this unit. 

x

  All operators must read and understand the Operation and Safety Manual.  They must understand all 

decals and warning labels on unit. 

x

  Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way. 

x

  Do not neglect/misuse machine. Report any misuse of equipment to proper personnel. 

x

  Prevent unauthorized use; when unit is not in use, remove key. 

x

  It is recommended all personnel on unit wear headgear (hard hats). 

Use machine only for purposes for which it was intended. 

x

  Lift should never be used as a crane. 

x

  Never use unit as electrical grounds for arc welding. 

x

  Do not override any hydraulic, mechanical, or electrical safety devices. 

Check job site for unsafe working conditions.   
 Environmental 

Limitations: 

x

  Unit must be on hard level surface before elevating.  Do not operate on incline or uneven surface. 

x

  Use indoors only.  Lift is not designed for windy conditions or electrical storms. 

DANGER

DO NOT OPERATE MACHINE NEAR POWER LINES.  THE 

PLATFORM AND ENCLOSURES ARE NOT INSULATED. 

x

  You must maintain a clearance between any part of the machine, or its load, and any electrical line or 

apparatus.  Follow local power line clearance regulations. 

x

  Watch out for others. Keep others clear of operating platform. Never allow others to pass under a raised 

platform or position the platform over someone. 

x

  Avoid contact with fixed (buildings, etc.) or moving (vehicles, cranes, etc.) objects.  Check work area for 

overhead obstructions or possible hazards. 

x

  Follow any applicable national traffic regulations. 

Equipment is only as safe as the operator. 

x

  Do not enter or exit platform while machine is in motion. 

x

  Never mount or dismount a raised platform.  

x

  Make sure entry gate is secured before operating machine from the platform. 

x

  Never belt or tie off to an adjacent structure. 

x

  Do not exceed the load capabilities of the platform. 

x

  Distribute load evenly over platform floor area. 

x

  Secure tools and materials. 

x

  Do not use ladders or scaffolding on the platform to obtain greater height. 

x

  Personnel must maintain a firm footing on the platform floor and work only within the platform area. 

x

  It is recommended to avoid sudden braking or steering.  Go slowly and leave more maneuvering room 

during cold weather operation. 

Before operation, ensure that the machine is properly serviced.   

x

Do not use machine if it is not working properly.

x

Make sure platform rails and pins are secured.

x

Operator shall use the maintenance lock when performing all types of maintenance procedures. 

x

Do not smoke while charging the battery.

HB1030E Manual                                            Revision: 7                                    Page 6 of 28 

Safety Features 

x

Emergency Stop.

  This lift is equipped with two emergency stop switches, one at the platform control and 

one at the base control, that when activated, will render the unit inoperable until reset.  To reset, pull the 
button out. 

x

Automatic Parking Brake.

x

Free Descent Protection.

  A pressure compensated flow control valve is installed in the hydraulic circuit 

to prevent the platform from descending in case of a ruptured hydraulic hose.  The platform is 
hydraulically locked with a check valve and has controlled descent when valve activates. 

x

Emergency Manual Override.

  This machine is equipped with a manual override valve.  When opened, 

the platform will descend. 

x

Tilt Alarm.

  An audible alarm sounds when the machine is tilted more than 2

q

 longitudinally or 1

q

 laterally. 

x

Load Sensing. 

An audible alarm sounds, a light flashes, and movement is inhibited when the load 

exceeds the rated load.  

x

Puncture-proof Wheels. 

x

1.1 m Guardrails with 15 cm kick plates. 

x

Non-slip Deck. 

x

Key Switch Security. 

x

Decals.

  Danger, Caution, and Warning decals are displayed at various locations on this unit.  

x

Entrance Gate. 

x

Pothole Protection. 

x

Maintenance Lock.

  The maintenance lock must be placed into position whenever the machine is being 

serviced in the raised or partially raised position.  Serious injury and/or death could result if maintenance 
lock is not used properly.

Figure 4: Entry Gate 

Figure 5: Pothole Protection  

Figure 3: Maintenance Lock Storage 

Insert Pins into 
Holes in Roller 
Track

Figure 2: Maintenance Lock Use 

Summary of Contents for Hy-Brid HB 1030E

Page 1: ...HB1030E Manual Revision 7 Page 1 of 28 OPERATION SAFETY AND MAINTENANCE MANUAL Hy Brid Micro Lift Model HB 1030E Self Propelled Aerial Work Platform...

Page 2: ...TY SYMBOLS 4 GENERAL RULES AND PRECAUTIONS 4 SAFETY FEATURES 6 SAFETY AND CONTROL DECAL LOCATIONS 7 OPERATION 9 PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION 9 TRANSPORT AND STORAGE INFORMA...

Page 3: ...lic Pressure 1300 psi max 8963 kPa max Hydraulic Fluid Capacity 1 325 gal 5 38 L Power System Voltage 24V DC 24V DC Batteries Deep Cycle Marine 2 12V 2 12V HB1030E Manual Revision 7 Page 4 of 28 Safet...

Page 4: ...Secure tools and materials x Do not use ladders or scaffolding on the platform to obtain greater height x Personnel must maintain a firm footing on the platform floor and work only within the platform...

Page 5: ...KEEP CLEAR DECAL CLEAR 2 DE600 17 SAFETY STRIPE 3 DE600 18 BATTERY WEIGHT DECAL 2 DE600 21 BRAKE RELEASE DECAL 1 DE600 01 WARNINGS DECAL 1 DE600E 02 DANGERS DECAL 1 DE600E 11 EMERGENCY DOWN INSTRUCTI...

Page 6: ...ift Points HB1030E Manual Revision 7 Page 10 of 28 Controls Lower Controls Figure 10 Lower Controls Upper Controls Figure 11 Upper Controls Item Control Description 1 Key Enables machine controls 2 Ho...

Page 7: ...al and is controlled by the joystick The farther it is moved the faster the speed will be The joystick returns to the neutral position when released Use the Thumb Steering Switch on the end of the Joy...

Page 8: ...unrestrained or loose fitting clothing and neckties which may become caught on or entangled in equipment x Observe and obey all warnings and cautions on machine and in manual x Keep oil grease water...

Page 9: ...MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 3 MONTHS OR 150 HOURS WHICHEVER COMES FIRST MODEL NUMBER ___________ SERIAL NUMBER ______________ x Check each item listed below x Use proper ope...

Page 10: ...ches and push buttons as well as ensuring that the drive controller returns to neutral Brakes Machine stops when drive lever released Check that pothole guards deploy when platform is raised DATE ____...

Page 11: ...wire s broken or shorted 2 Broken speed limit pot LOW BATTERY VOLTAGE Battery voltage too low 1 Battery voltage 17 volts 2 Bad connection at battery or controller OVERVOLTAGE Battery voltage too high...

Page 12: ...pring HARD 614 Rubber Grommet HARD 626 Nylon Shoulder Washer HARD 633A Cabinet Latch Cam Style Rev 1 HARD 633B Cabinet Latch Handle Style Rev 1 HB AL Aluminum Deck HB ML P Maintenance Lock Pin HYDR 02...

Page 13: ...A11 R Cabinet Cover Pump Side LAS M026 Steer Top Covers SUB A11 L Cabinet Cover Control Side HB1030E Manual Revision 7 Page 24 of 28 Note Parts may vary from photograph for different models SUB A8E C...

Page 14: ...r different models SUB A3 1 10 Caster Assembly WHEE 603 10 Front Wheel HYDR 007 2 Hydraulic Cylinder HYDR 600 Hydraulic Hose LAS M055 Upper Conduit WHEE 600 1 Rear Wheel HB1030E Manual Revision 7 Page...

Page 15: ...Inc DOES NOT accept any responsibility for alterations or modifications to the unit or damages caused by any natural disasters such as fire flood wind and lightning THE PREVIOUS WARRANTY STATEMENT IS...

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