HB1030E Manual Revision: 7 Page 17 of 28
PRESTART INSPECTION CHECKLIST
WARNING
THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH
SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE
TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR.
MODEL NUMBER HB1030-E SERIAL NUMBER ______________
1.
Keep inspection records up-to-date.
2.
Record and report all discrepancies to your supervisor.
3.
A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
Description Y N R
Visually inspect all machine components for missing parts and obvious damage including torn
or loose hoses, hydraulic fluid leaks, torn, frayed, or disconnected wires, and bent structural
members. Replace components as necessary.
Check the hydraulic fluid level with the platform fully lowered.
Check the tires for damage. Check wheel axle bolts for tightness.
Check the hoses and the cables for worn areas or chafing. Replace if necessary.
Check the platform rails and safety gate for damage. Look at the gate and make sure it closes
properly.
Check that all snap rings are secure in grooves on pivot pins.
Check that warning and instructional labels are legible and secure.
Inspect the platform control. Ensure that load capacity is clearly marked.
Check the base controls for proper operation. Check all switches and push buttons for proper
operation.
Check the platform controls for proper operation. Check all switches and push buttons, as well
as ensuring that the drive controller returns to neutral.
Brakes: Machine stops when drive lever released.
Check that pothole guards deploy when platform is raised.
DATE _______________ INSPECTED BY ____________________________
HB1030E Manual Revision: 7 Page 18 of 28
MONTHLY INSPECTION CHECKLIST
WARNING
THIS CHECKLIST MUST BE USED AT MONTHLY OR AFTER EVERY
100 HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE
SAFETY OF THE OPERATOR.
MODEL NUMBER HB1030-E SERIAL NUMBER ______________
1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
Description Y N R
Perform all checks on the Pre-Start Inspection Checklist.
Inspect the condition of hydraulic fluid in reservoir. Oil should have a clear amber color.
Inspect the entire machine for signs of damage, broken welds, loose bolts, or improper repairs.
Check that all snap rings are secure in grooves on pivot pins.
Check if tires are leaning in or out.
Check that the platform does not drift down with a full load.
Check electrical motor brushes (every 150 hours)
Monthly Battery Care:
1) Remove battery cabinet cover.
2) Remove battery caps and check fluid level.
3) Fill each cell (if needed) to split ring with distilled water.
4) Reinstall
caps.
5) Wash all dirt, debris, acid, etc., off battery whenever corrosion is detected. Use a
solution of 5-tsp. baking soda per quart of warm water.
6) Coat terminals with a commercially available coating.
DATE _______________ INSPECTED BY ____________________________