HB1030E Manual Revision: 7 Page 1 of 28
Foreword
The purpose of this Operations and Safety Manual is to provide users with the instructions and operating
procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose,
to position personnel and their necessary tools and materials.
DANGER
THE OPERATION AND SAFETY MANUAL
MUST BE READ AND UNDERSTOOD PRIOR
TO OPERATING THE MACHINE.
THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE MANUAL HAS
BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE LIFT UNDER SUPERVISION OF
AN EXPERIENCED AND QUALIFIED OPERATOR.
BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND
OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND ALL
OPERATING PERSONNEL.
WARNING
ANY MODIFICATION ON THIS MACHINE
WITHOUT THE EXPRESS WRITTEN CONSENT
OF THE MANUFACTURER IS PROHIBITED.
If there is a question on application and/or operation, contact:
Custom Equipment, Inc.
2647 Hwy 175
Richfield, WI 53076
USA
Phone: 262-644-1300
Fax: 262-644-1320
www.hybridlifts.com
SUPO-602E Revisions
Rev 04: 3/26/09: Decal Locations p. 14-15, E-Down Figure 15, p.14 (ECO 1131)
Rev 05: 4/24/09: Decal Location (DE603)
Rev 06: 6/22/09: Railing, Slide Lock Revs (Cover, p.7,12)
Rev 07: 10/20/09: Page 6 Revised Tilt Alarm Wording
HB1030E Manual Revision: 7 Page 2 of 28
Lanyard Attachment
Point
Figure 1: Lanyard Attachment Point
Table of Contents
PRODUCT DESCRIPTION ..................................................................................................................................................... 3
P
URPOSE
.................................................................................................................................................................................. 3
M
ACHINE
S
PECIFICATIONS
.................................................................................................................................................... 3
SAFETY ..................................................................................................................................................................................... 4
S
AFETY
S
YMBOLS
................................................................................................................................................................... 4
G
ENERAL
R
ULES AND
P
RECAUTIONS
..................................................................................................................................... 4
S
AFETY
F
EATURES
.................................................................................................................................................................. 6
S
AFETY AND
C
ONTROL
D
ECAL
L
OCATIONS
.......................................................................................................................... 7
OPERATION ............................................................................................................................................................................. 9
P
RELIMINARY
U
NPACKING
I
NSTRUCTIONS AND
D
EALER
I
NSPECTION
................................................................................ 9
T
RANSPORT AND
S
TORAGE
I
NFORMATION
............................................................................................................................ 9
C
ONTROLS
............................................................................................................................................................................. 10
P
RE
-
START
I
NSPECTION
....................................................................................................................................................... 11
S
TART
P
ROCEDURE
............................................................................................................................................................... 11
S
HUTDOWN
P
ROCEDURE
...................................................................................................................................................... 11
D
RIVING AND
S
TEERING
....................................................................................................................................................... 11
E
XTENDING THE
S
LIDE
-O
UT
D
ECK
...................................................................................................................................... 12
E
MERGENCY
L
OWERING
...................................................................................................................................................... 13
MAINTENANCE ..................................................................................................................................................................... 14
M
AJOR
A
LTERATIONS OR
R
EPAIRS
..................................................................................................................................... 14
L
UBRICATION
........................................................................................................................................................................ 15
C
OMPONENTS REQUIRING ADJUSTMENT
.............................................................................................................................. 15
E
XAMINATION
,
REPAIR
,
REPLACEMENT OF LIMITED LIFE COMPONENTS
........................................................................... 15
S
AFETY DEVICES AND SYSTEMS REQUIRING CHECKS
.......................................................................................................... 15
I
NSPECTION AND
R
EGULAR
M
AINTENANCE
C
HECKLISTS
.................................................................................................. 15
T
ROUBLESHOOTING
.............................................................................................................................................................. 19
G
P
102 C
ONTROL
M
ODULE
LED D
IAGNOSTICS
.................................................................................................................. 20
R
EPLACEMENT
P
ARTS
.......................................................................................................................................................... 21
E
LECTRICAL
S
CHEMATIC
..................................................................................................................................................... 26
H
YDRAULIC
S
CHEMATIC
...................................................................................................................................................... 26
WARRANTY ........................................................................................................................................................................... 27
Fall Protection Notice
The guardrail system around the perimeter of the platform is the
fall protection system
for self-propelled
elevating work platforms per the EN 280:2001 Standard. It is
prohibited
to use an Aerial Work Platform
manufactured by Custom Equipment, Inc. with any portion, or all, of the guardrails
removed
.
Lanyard anchorage points on this type of equipment are not required to conform to the
applicable standard. However, if anchorage points for lanyard attachments are required by
site authorities, or other regulations, the anchorage points on all equipment manufactured
by Custom Equipment, Inc. are recommended to be used for
work positioning restraints
of personnel only. Lanyard lengths are to be determined by operator/owner to restrict the
operator to the confines within the guardrail system.
WARNING
USE OF FALL ARREST SYSTEMS ATTACHED TO
ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE MACHINE
TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.