A
Page A-1
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
SERIAL NUMBER LABEL LOCATION
The product model number, model year and serial num-
ber must appear on all correspondence concerning this
unit. These identification numbers appear on the label
attached to the left side of the kick panel (Ref Fig. 1 on
page A-1).
1. Model Number, Model Year and Serial Number.
The vehicle serial number is located under seat (Ref Fig.
2 on page A-1).
1. Serial Numbers Under Seat.
SERVICING THE VEHICLE
To prevent severe injury
or death resulting from
improper servicing tech-
niques, observe the following:
Do not attempt any type of servicing operations
before reading and understanding all notes, cau-
tions and warnings in this manual.
Any servicing requiring adjustments to be made
to the powertrain while the motor is running must
be made with both drive wheels raised.
Wear eye protection when working on
the vehicle. In particular, use care
when working around batteries, or
using solvents or compressed air.
To reduce the possibility of causing an electrical
arc, which could result in a battery explosion, turn
off all electrical loads from the batteries before
removing any heavy guage battery wires.
To prevent the possibility of motor disintegration,
never operate vehicle at full throttle for more than
4 - 5 seconds while vehicle is in a “no load” condi-
tion.
It is in the best interest of both vehicle owner and servic-
ing dealer to carefully follow the procedures recom-
mended in this manual. Adequate preventative
maintenance, applied at regular intervals, is the best
guarantee for keeping the vehicle both dependable and
economical.
Before a new vehicle is put into operation, it is recom-
mended that the items shown in the INITIAL SERVICE
CHART be inspected (Ref Fig. 3 on page A-1).
Vehicle batteries must be fully charged before initial use.
Fig. 1 Model Number, Model Year and Serial Number
Fig. 2 Serial Numbers Under Seat
1
1
Fig. 3 Initial Service Chart
!
!
ITEM
SERVICE OPERATION
Batteries Charge batteries
Seats
Remove protective plastic covering
Brakes
Check operation and adjust if necessary
Tires
Check air pressure (see SPECIFICATIONS)
GENERAL INFORMATION & ROUTINE MAINTENANCE
Summary of Contents for MINUTE MISER
Page 7: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 11: ...Owner s Manual and Service Guide SAFETY INFORMATION Page viii Notes...
Page 27: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 37: ...BODY Page C ii Repair and Service Manual Notes...
Page 41: ...WHEELS AND TIRES Page D ii Repair and Service Manual Notes...
Page 45: ...BATTERIES AND CHARGING Page E ii Repair and Service Manual Notes...
Page 55: ...ELECTRONIC SPEED CONTROL Page F ii Repair and Service Manual Notes...
Page 61: ...MOTOR Page G ii Repair and Service Manual Notes...
Page 67: ...ELECTRICAL SYSTEM AND BATTERY CHARGER Page H ii Repair and Service Manual Notes...
Page 81: ...Page J ii BRAKES Repair and Service Manual Notes...
Page 87: ...BRAKES Page J 6 Repair and Service Manual Notes...
Page 89: ...REAR AXLE Page K ii Repair and Service Manual Notes...
Page 95: ...PAINT Page L ii Repair and Service Manual Notes...
Page 99: ...LIGHTNING PROTECTION AND GROUNDING Page M ii Repair and Service Manual Notes...
Page 105: ...GENERAL SPECIFICATIONS Page N ii Repair and Service Manual Notes...
Page 109: ...Page N 4 Repair and Service Manual GENERAL SPECIFICATIONS Notes...
Page 111: ...STEERING Page P ii Repair and Service Manual Notes...