GENERAL INFORMATION & ROUTINE MAINTENANCE
Page A-4
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
Rubber parts should be cleaned with non-abrasive
household cleaner.
Occasional cleaning and waxing with non-abrasive prod-
ucts designed for ‘clear coat’ automotive finishes will
enhance the appearance and durability of the painted
surfaces.
Corrosive materials used for dust control can collect on
the underbody of the vehicle. These materials will accel-
erate corrosion of underbody parts. It is recommended
that the underbody be flushed occasionally with plain
water. Thoroughly clean any areas where mud or other
debris can collect. Sediment packed in closed areas
should be loosened to ease its removal, taking care not
to chip or otherwise damage paint.
VEHICLE CARE PRODUCTS
To help maintain the vehicle, there are several products,
available through a local Distributor, an authorized
Branch, or the Service Parts Department.
•
Touch-up paint specially formulated to match vehi-
cle colors for use on metal bodies (P/N 28140-G**
and 28432-G**).
•
Multi-purpose Battery Protectant formulated to
form a long-term, flexible, non-tacky, dry coating
that will not crack, peel or flake over a wide tem-
perature range (P/N 75500-G01).
•
White Lithium Grease designed to provide lubrica-
tion protection in areas where staining or discolor-
ing is a problem, or in areas of extreme
temperature ranges (P/N 75502-G01).
•
Penetrant/Lubricant, a 4-in-1 product that pene-
trates the most stubborn of frozen parts, lubricates
leaving a light lubricating film, prevents corrosion
by adhering to wet or dry surfaces and displaces
moisture, sealing against future moisture return
(P/N 75503-G01).
•
Multi-purpose Cleaner and Degreaser that con-
tains natural, environmentally safe solvents (P/N
75504-G01).
•
Multi-purpose Hand Cleaner is an industrial
strength cleaner containing no harsh solvents, yet
gently lifts grease off hands. May be used with or
without water (P/N 75505-G01).
•
Battery Cleaner that promotes easy, non-violent
neutralization of battery acids and battery acid
crystals. The resulting sodium salts are water sol-
uble and easily washed away (P/N 75506-G01).
•
Battery Maintenance Kit for complete battery
cleaning and watering, with battery maintenance
instructions (P/N 25587-G01).
•
Biodegradable Cleaner that cleans the toughest
dirt and heavy soils by breaking down grease to
be easily wiped or rinsed away (P/N 75507-G01).
•
Multi-purpose Value Pack sampler package
including 4 ounce (118 ml) aerosol cans of Battery
Protector, Penetrant/Lubricant, White Lithium
Grease, and Carburetor and Choke Cleaner (P/N
75508-G01).
HARDWARE
Periodically the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref Fig. 18 on page
A-9) or specific torque values stated in procedures.
In general two grades of hardware are used in the vehi-
cle. Grade 5 hardware can be identified by the three
marks on the hexagonal head. Unmarked hardware is
Grade 2 (Ref Fig. 8 on page A-4).
Fig. 8 Bolt Grades
Grade 2
Grade 5
Summary of Contents for MINUTE MISER
Page 7: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 11: ...Owner s Manual and Service Guide SAFETY INFORMATION Page viii Notes...
Page 27: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 37: ...BODY Page C ii Repair and Service Manual Notes...
Page 41: ...WHEELS AND TIRES Page D ii Repair and Service Manual Notes...
Page 45: ...BATTERIES AND CHARGING Page E ii Repair and Service Manual Notes...
Page 55: ...ELECTRONIC SPEED CONTROL Page F ii Repair and Service Manual Notes...
Page 61: ...MOTOR Page G ii Repair and Service Manual Notes...
Page 67: ...ELECTRICAL SYSTEM AND BATTERY CHARGER Page H ii Repair and Service Manual Notes...
Page 81: ...Page J ii BRAKES Repair and Service Manual Notes...
Page 87: ...BRAKES Page J 6 Repair and Service Manual Notes...
Page 89: ...REAR AXLE Page K ii Repair and Service Manual Notes...
Page 95: ...PAINT Page L ii Repair and Service Manual Notes...
Page 99: ...LIGHTNING PROTECTION AND GROUNDING Page M ii Repair and Service Manual Notes...
Page 105: ...GENERAL SPECIFICATIONS Page N ii Repair and Service Manual Notes...
Page 109: ...Page N 4 Repair and Service Manual GENERAL SPECIFICATIONS Notes...
Page 111: ...STEERING Page P ii Repair and Service Manual Notes...